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VKI Technologies Espresso Cafe Manuel D'opération page 52

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Replacing Major Components
Rebuilding an Outlet Valve
This procedure outlines the steps involved in disassembling, rebuilding and
reassembling a Snap-Tite outlet valve. Required materials are a 3/8" socket wrench,
a 3/8" drive torque ratchet, and a special Snap-Tite flange socket tool for 3/8"
flanges (VKI p/n – 100431-001). Th is procedure can be performed with the valve
assembly installed in the coffee maker.
1.
With the unit
the outlet valve.
2.
Using a 3/8" socket wrench, remove the coil nut. Lift the coil and strap above the
plunger housing.
3.
Using the special Snap-Tite flange socket, loosen and remove the flange nut.
4.
Slowly lift and remove the plunger housing.
5.
Inspect the orifice in the valve body to ensure it is free of nicks, scratches and
debris. Remove any debris by blowing it out.
6.
Remove the old o-ring and replace it with a new one. Be sure that the o-ring is
seated properly for re-assembly.
7.
Install a new plunger assembly and re-install the plunger housing.
8.
Re-screw the flange nut on the plunger housing, first by hand and then tighten
using a 3/8" drive torque ratchet set to 35-45 inch pounds of torque.
9.
Replace the coil and strap over the plunger housing.
10. Install the coil nut onto the plunger housing, then tighten using 3/8" drive torque
ratchet set to 15-25 inch pounds.
11. Reconnect the wires, replace the cover and contour panel, and switch ON the coffee
maker to test for proper operation.
52
drained
of all water and the
cover
removed, disconnect the wires from
Coil Nut
Strap
Coil
Flange Nut
Plunger Housing
Plunger Assembly
O-Ring

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