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‰ CONTROL HORN INSTALLATION
1.
Insert the M3 x 15 socket head cap screw into the hole in the
aileron control horn. Remove any paint using a hobby knife
and #11 blade so the screw its into the hole easily. Check all
the control horns.
2.
Use medium-grit sandpaper to lightly sand the aileron control
horn where it its into the aileron. Clean the sanded area
using a paper towel and isopropyl alcohol to remove any
debris or oils. This provides the surface texture necessary for
the epoxy to bond to.
Î Use tape on the painted area to help prevent
removing the exposed portion of the control horn.
3.
Test it the aileron control horn in the slot in the aileron.
4.
Place low-tack tape around the aileron control horn. The tape
should be 1/32-inch (1mm) from the control horn as shown.
5.
Check that the horn is 90-degrees to the surface of the
aileron. If not, lightly trim the hole in the aileron to reposition
the control horn.
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Cub Crafters XCub 60cc
6.
Remove the control horn from the control surfaces. Mix 10g
of 15-minute epoxy. Apply epoxy to the slot in the aileron and
lap. Make sure the epoxy gets into the slot for a good bond
between the surfaces and control horn.
7.
Apply epoxy to the area of the control horn that its into the
slots. Use enough epoxy so the control horns will be fully
bonded to the control surfaces.
8.
Before the epoxy fully cures, remove the tape from around
the control horn. This will allow the epoxy to low around the
control horn, creating a small illet between the control horn
and surface for a inished look and secure bond.
9.
Test it the remaining control horn. When gluing the control
horn, place the ball end between the horns and insert the
M3 x 15 socket head cap screw through the control horns
and rod ends. This will align the horns correctly, making the
linkage installation easier later.
10. Insert the rudder control horn in the rudder. The tabs on the
horn will rest against the rudder.
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11
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