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Stage 7, the main winch
Part
Description
No.
7.1
Main winch
7.2
Outrigger
7.3
Screw
7.4
Nut
7.5
Bracket
7.6
Retaining screw
7.7
Servo output disc
7.8
Sprocket
7.9
Hexagon driver
7.10
Nut
7.11
Self-tapping screw
7.12
Washer
7.13
Sheet drum
7.14
Sprocket
7.15
Guide disc
7.16
Spacer disc
7.17
Screw
7.18
Self-locking nut
7.19
Ring-screw
7.20
Nut
7.21
Triangular section strip
7.22
Deflector plate
7.23
Timing chain
7.24
Deflector plate
7.25
Mounting plate
7.26
Self-tapping screw
-
Press the rubber grommets and metal eyelets into the
mounting lugs of the sailwinch 7.1.
-
Fix the winch to the plywood outrigger 7.2 using two scr-
ews 7.3 and nuts 7.4 - Fig. 85.
-
Drill holes in the aluminium brackets 7.5 as shown in Fig.
86 and screw them to the plywood outrigger using the scr-
ews 7.3 and nuts 7.4 - Fig. 87.
-
Assemble the sprocket as shown in Fig. 88. Fit the retai-
ning screw 7.6 through the servo output disc 7.7 from the
flanged side, and fit the sprocket 7.8 and hexagon driver
7.9 on it.
-
Fit and tighten the nut 7.10 to hold the assembly together.
-
Continue the 1.5 mm Ø holes in the servo output disc
through the sprocket.
-
Dismantle the assembly and open up the holes in the
servo output disc to 2.5 mm Ø, then mantle the assembly
back together again.
-
Screw the servo output disc to the sprocket (7.11), fitting
the washers 7.12 between them - Fig. 89.
-
Remove the driver 7.9 and the screw 7.6.
-
Fit the sheet drum 7.13 and the small sprocket 7.14 on the
drivers 7.9, and splay the ends to retain them - Fig. 90.
-
Drill a 1.2 mm Ø hole in the sheet drum - Fig. 91.
All manuals and user guides at all-guides.com
Assembly instructions
Valdivia
Material
Plywood, ready made
Steel
Brass
Aluminium
Brass
Plastic
Plastic
Brass
Brass
Steel
Brass
Aluminium
Plastic
ABS, die-cut
ABS, die-cut
Brass
Steel
Brass
Brass
ABS section
ABS, die-cut
Steel
ABS, die-cut
Plywood, ready made
Steel
-
-
-
-
-
-
-
-
[Fig. 97: vorn = forward]
[Fig. 98: vorn = forward]
-
9
Dimensions
No.
off
1
3
1
M2.5 x 14
4
M2.5
4
2 x 8 x 20 x 15
2
M3 x 20
1
1
22-tooth
1
8 x 10 x 3 Ø
2
M3
1
2.2 x 6.5
3
2.6 Ø
3
20 / 12 Ø x 5
1
11-tooth
1
1 x 60 Ø
1
1.5 x 24 / 9.5 Ø
1
M2.5 x 20
1
M3
1
M2.5 x 30
1
M2.5
2
5 / 5 / 7 x 30
3
1 x 30 x 270
1
900 long
1
1 x 25 x 85
1
3
1
2.9 x 9.5
2
The next step is to assemble the drive unit: fit together the
sheet drum 7.13, the guide disc 7.15, the spacer disc 7.16
and the large sprocket, and fix this assembly to the sail-
winch using the screw 7.17 - Fig. 92.
Re-install the retaining screw 7.6 and nut 7.10. Fit the
small sprocket and tighten the self-locking nut 7.18 to the
point where it still just rotates freely.
Solder up the loop of the ring-screw 7.19 to close it, and
install it using the nuts 7.20 as shown in Fig. 93.
Cut the triangular-section strips 7.21 to length and glue
them to the deflector plate 7.22 as shown in Fig. 94.
Glue the deflector plate 7.22 in place as shown in Fig. 95.
Lay the chain 7.23 over the sprockets and place it under
light tension; check that it is engaged over both sprockets.
Glue the deflector plate 7.24 in place - Fig. 96.
Glue the mounting 7.25 to the underside of the edge of the
main hatch. Note that the fore-and-aft and transverse
edges must lie flush with the edges of the hatch opening:
see Figs. 97 and 98.
The main winch is later fixed to the mounting plate using
the self-tapping screws 7.26.
Order No.
1140
Note
N.I.
Sheet C
FS
FS
FS
FS
FS
FS
FS
FS
FS
FS
FS
FS
Sheet D, FS
Sheet B
FS
FS
FS
FS
Sheet D, FS
FS
Sheet D, FS
Sheet C
FS
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