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Stage 28, the gaff sails, plans 5 and 6
Part
Description
No.
28.1
Schooner sail
"ST"
Doubler strip
28.1 A-h
Doublers
28.2
Mainsail
28.2 A-h
Doublers
28.3
Thimble
28.4
Sail batten
28.5
Mast ring
28.6
S-hook
28.7
Mainsail foot stretcher
28.8
Lashing
-
Fit the doubler strips, tablings and thimbles to the schoo-
ner sail 28.1 and mainsail 28.2 as described in Stage 27.
Mark the cloth sections on the sails.
-
Cut the five sail battens 28.4 from hard PVC sheet
(approx. 95 x 95 mm), and drill the 1 mm Ø holes as shown
on the plan. Peel off the backing film and apply the battens
to the sails in the positions shown on the plan. Sew the
ends of the battens to the sails with thread to prevent them
coming loose.
-
Burn the 1.2 mm Ø holes for the mast rings and lacings.
Stage 29, topsail and Fisherman sail, plans 4 and 5
Part
Description
No.
29.1
Topsail
"ST"
Doubler strip
29.1 A-e
Doublers
29.2
Fisherman sail
29.2 A-e
Doublers
29.3
Thimble
29.4
Mast ring
29.5
S-hook
-
Fit the doubler strips, tablings and thimbles to the topsail
29.1 and Fisherman sail 29.2 as described in Stage 27.
Mark the cloth sections on the sails as shown.
Stage 30, attaching the gaff sails
Part
Description
No.
30.1
Pulley block
30.2
Split pin
30.3
Parrel
30.4
Bead
30.5
Throat halyard
30.6
Peak halyard
30.7
Self-locking nut
30.8
Belaying pin
30.9
Reefing lanyard
30.10
Pulley block
30.11
Main boom lacing
30.12
Main gaff lacing
30.13
Reefing line
30.14
Reefing line
30.15
Reefing cleat
30.16
Schooner boom lacing
30.17
Schooner gaff lacing
All manuals and user guides at all-guides.com
Assembly instructions
Valdivia
Material
Sailcloth
Sailcloth
Sailcloth
Sailcloth
Sailcloth
Alum. eyelet
Hard PVC
Brass
Brass
Beige thread
Beige thread
-
-
-
-
-
Material
Sailcloth
Sailcloth
Sailcloth
Sailcloth
Sailcloth
Alum. eyelet
Brass
Brass
Material
Brass
Brass
Beige thread
Glass
Beige thread
Beige thread
Steel
Machined brass
Beige thread
Brass
Beige thread
Beige thread
Beige thread
Beige thread
Plastic
Beige thread
Beige thread
29
Dimensions
No.
off
Oversize
1
As plan
9
Die-cut
---
Oversize
1
Die-cut
---
2.5 Ø x 2.5
18
As plan
5
19 Ø x 2
24
0.8 Ø x 7
24
0.4 Ø x 300
1
0.4 Ø x 200
7
Make the mast ring soldering tool from a clothes peg as
shown in Fig. 276.
Solder the mast rings 28.5 to the S-hooks 28.6. Bend the
S-hooks as shown and open them up slightly - Fig. 276.
Paint the mast rings, connect them to the sails as shown
on plan 3 and close the S-hooks - Fig. 277.
Tie the mainsail foot stretcher 28.7 to the rear lower thim-
ble of the mainsail - plan 3.
Fix the lashings 28.8 to the remaining corner thimbles in
the mainsail and schooner sail.
Dimensions
No.
off
Oversize
1
As plan
2
Die-cut
---
Oversize
1
Die-cut
---
2.5 Ø x 2.5
7
16 Ø x 2
6
0.8 Ø x 7
6
-
Assemble six mast rings by soldering parts 29.4 and 29.5
together, and attach them to the topsail.
Dimensions
No.
off
6 x 11.5
2
1.5 Ø x 1.5 x 15
2
0.4 Ø x 200
3
3.5 Ø
20
0.7 Ø x 1600
2
0.7 Ø x 2700
2
M2
1
3 Ø x 25
35
0.7 Ø x 1000
1
5 Ø
1
0.4 Ø x 1100
1
0.4 Ø x 1300
1
0.7 Ø x 300
2
0.7 Ø x 450
2
15
1
0.4 Ø x 600
1
0.4 Ø x 900
1
Order No.
1140
Note
Self-adh., G
Self-adh., G
Self-adh., G
FS
Self-adh.
FS
FS
Note
Self-adh., G
Self-adh., G
Self-adh., G
FS
FS
FS
Note
FS
FS
FS
FS
FS
FS
FS
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