REMS Turbo K Notice D'utilisation page 9

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When selecting the metal circular saw blade, make sure that the tooth pitch is
smaller than the (wall) thickness of the material to be cut because otherwise
the metal circular saw blade will bite in and break.
Pull the arm (3) with the visor (6) over the collar of the protective cover (4) and
set it down (do not remove) in the direction of the clamping lever (16). Loosen
the 4 screws of the protective cover (4) with the Allen key provided and drop
back the protective cover (4) completely (do not remove!). Loosen the hexag-
onal nut for fastening the metal circular saw blade (right-hand thread) with the
size 27 ring spanner provided. Remove the washer. Insert (change) metal
circular saw blade (7). The holes of the metal circular saw blade for REMS
Turbo are arranged offset so that the metal circular saw blade can only be
inserted with the saw teeth facing in sawing direction. Fit the washer, tighten
the hexagonal nut. Move the protective cover (4) into position in the saw housing
with the bore on the spiral clamping pin (1) and fasten with the 4 screws. Place
the visor (6) over the metal circular saw blade and hang into the collar of the
protective cover (4).
NOTICE
Use only original REMS metal circular saw blades!
WARNING
Always refit the protective cover completely, danger of injury!
3. Operation
WARNING
Chuck material savely! Apply moderate feed pressure!
3.1. Operating sequence
Chuck the material such that the mark on the visor (6) is above the required
parting point. Clamp the material with the chucking lever (16). Do not chuck
excessively, particularly thin-walled pipes, to avoid oval deformation. Otherwise,
during operation, tensions will break free which could lead to a breakage of the
sawblade. Operate the fingertip switch in the feed handle (2) and saw through
the material. If the material to be chucked is less than half the width of the vice,
a stock of identical size must be placed in the empty side of the vice so that
the vice holds the material parallel. If, e.g. due to a resharpened sawblade, the
workpiece cannot be thoroughly cut, a support is to be put under the workpiece.
REMS Turbo K: For thin-walled pipes use clamp insert (Art.No. 849170)!
3.2. Material support
WARNING
Longer material bars must be supported by the REMS Herkules 3B (Art. No.
120120) or REMS Herkules Y (Art. No. 120130).
3.3. Cooling lubricant (REMS Turbo K)
If operation is with an automatic cooling lubricant unit, cooling and lubrication
must be with REMS Spezial or REMS Sanitol (for drinking water pipes). These
cooling lubricants ensure a tidy sawing cut, long life of the sawblades and a
smooth sawing sequence.
3.4. Length stop (REMS Turbo K)
If several parts of identical length have to be sawn off, the length stop can be
set to the required part length in the range from 5 to 300 mm. To do so, loosen
the clamping bolt (11), position the length stop to the required part length, and
retighten the clamping bolt.
3.5. Sawing bevels (REMS Turbo K)
Release the clamping lever (8) on the bearing block (10). Set the bevel angle
using the scale (9). Tighten the clamping lever. The posi tion of the clamping lever
handle can be changed by lifting the handle vertically upwards and turning it.
6. Action in the event of fault
6.1. Fault: Saw stops during sawing.
Cause:
● Feed pressure too high.
● Blunt sawblade
● Inadequate lubrication (REMS Turbo K)
● Worn out or faulty carbon brushes
6.2. Fault: Cut not at right-angles when sawing pipes and sections.
Cause:
● Bevel angle on bearing block (10) not set at 0° (REMS Turbo K).
● Blunt sawblade.
● Sawdust in vice or under bearing block (10) (REMS Turbo K).
6.3. Fault: Saw does not start.
Cause:
● Connecting line defective.
● Unit defective.
.
3.6. Sawing of hard-to-machine materials (REMS Turbo K)
To saw stainless steel, use the electronic speed control (Art.No. 565051). Cool
and lubricate with REMS Spezial or REMS Sanitol (for drinking water pipes).
According to the regulations of pipe manufacturers, stainless steel pipes of
pressfitting-systems have to be dry-cut. For this, apply REMS Turbo Cu-INOX
(Art.No. 849006) with REMS circular metal sawblade HSS (Art.No. 849706),
especially for stainless steel pipes.
3.7. Deburring
Outside/inside pipe deburring (only REMS Turbo Cu-INOX)
With the REMS REG 10 – 54 E (Art.No. 113835) pipes of Ø 10 – 54 mm, Ø ½
– 2⅛" can be deburred on the inside and outside. There is a bit holder on the
back of the cutting wheel shaft (Fig. 4).
4. Cooling lubricant
Only use REMS cooling lubricants. They ensure perfect sawing results, long
life of the saw blades and considerably relieve stress on the tools. REMS
recommends the practical and economical spray can/spray bottle.
NOTICE
REMS Spezial: High-alloy mineral oil-based thread-cutting material. For all
materials: steel, stainless steel, non-ferrous metals, plastics. Can be washed
out with water, tested by experts. Mineral oil-based thread cutting materials are
not approved for drinking water pipes in different countries, e.g. Germany,
Austria and Switzerland. Mineral oil-free REMS Sanitol must be used in this
case. Observe the national regulations.
REMS Sanitol: Mineral oil-free, synthetic thread-cutting material for drinking
water pipes. Completely soluble in water. According to regulations. In Germany
DVGW test no. DW-0201AS2032, Austria ÖVGW test no. W 1.303, Switzerland
SVGW test no. 7808-649. Viscosity at –10°C: 190 mPa s (cP). Pumpable up
to –28°C. Without added water. Easy to use. Dyed red for checking washout.
Observe the national regulations.
Both thread cutting materials are available in aerosol cans, spray bottles,
canisters and barrels.
NOTICE
All REMS thread cutting materials may only be used in undiluted form!
5. Maintenance
WARNING
Pull out the mains plug before maintenance and repair work! This work
may only be performed by qualified personnel.
5.1. Servicing
The REMS Turbo is maintenance-free. The gear unit runs in a permanent
grease filling and therefore requires no lubrications.
There is no need to inspect the cooling lubricant because new cooling lubricant
always has to be refilled because it is used up. For hygiene reasons, the cooling
lubricant tank must be cleaned regularly, at least once a year, from dirt and
chips.
5.2. Inspection/maintenance
The motor has carbon brushes. These are subject to wear and must therefore
by checked and changed by qualified specialists or an authorised REMS
customer service workshop from time to time.
Remedy:
● Reduce feeding pressure.
● Change the saw blade.
● Increase the cooling lubricant quantity.
● Have carbon brushes changed by qualified technical personnel or an
authorised REMS customer service workshop.
Remedy:
● Set mitre square on the bearing trestle (10) to 0°.
● Change the saw blade.
● Remove chips from the vice or under the bearing trestle.
Remedy:
● Have the mains lead changed by qualified personnel or an authorised REMS
customer service workshop.
● Have the device repaired/serviced by qualified personnel or an authorised
REMS customer service workshop.
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