Maintenance; Maintenance Schedule - Ingersoll Rand SSR UP5-4 Manuel D'utilisation Et D'entretien

OPeRATIOn AnD MAInTenAnCe MAnUAL

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UP Series Maintenance Schedule
PeRIOD
Each 2 hours operation
Visual check of machine for any leaks,
dust build up or unusual noise or
vibration
When compressor is receiver mounted
Visual check condition of package pre-
filter
First 150 hours
Each month or 100 hours
Each year or 2000 hours
1 year external and  years internal
pressure vessel inspection.
Frequency may be otherwise defined
by local or national legislation.
Every two years or 000 hours
Every  years or 1000 hours
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Check the coolant level and replenish if necessary.
Report immediately, contact Ingersoll Rand authorized distributor for
assistance if in doubt.
Drain air receiver of condensate, or check that automatic drain is
operating.
Blow clean if needed.
Change the coolant filter.
Remove and clean package pre-filter, replace if needed
Check the cooler(s) for build up of foreign matter. Clean if necessary by
blowing out with air or by pressure washing.
Check the operation of the high temperature protection switch (10˚C).
Replace elements in IRGP and IRHE filters.
Change the coolant filter.
Check scavenge screen for blockage, clean if required.
Change the separator element.
Change the Air Filter element.
Take coolant sample for fluid analysis.
Change the package pre–filter.
Check Drive Belts.
Motors without grease fittings - Replace sealed bearings
Separator vessel and air receiver when fitted.
Fully inspect all external surfaces, and fittings. Report any excessive
corrosion, mechanical or impact damage, leakage or other
deterioration.
Change drive belts.
Replace the Ultra at whichever interval occurs first.
Check and replace all items included within 2000 hour service.
Fit the following reconditioning parts as appropriate:
Solenoid valves
Inlet valve kit
Minimum Pressure valve kit
Thermostatic Valve Kit
Replace all hoses.
Check motors with grease fittings and grease per motor data tag
Fit replacement electrical contactor tips.
Motors without grease fittings - Replace sealed bearings
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