Maintenance - Ingersoll Rand SSR UP6 40 Manuel D'utilisation Et D'entretien

40

MAINTENANCE

SSR UP Series Maintenance Schedule
PERIOD MAINTENANCE
Each 24 hours Check the coolant level and replenish if
operation necessary.
Visual check of Report immediately, contact Ingersoll Rand
machine for any
authorized distributor for assistance if in
leaks, dust build up doubt
or unusual noise or
vibration
When compressor Drain air receiver of condensate, or check
is receiver mounted
that automatic drain is operating
Visual check
Blow clean if needed
condition of
package pre–filter
If the air filter
Check the Condition of filter. Change the air
indicator locks into filter if needed. Dusty environments require
red position before
more frequent replacement.
the 2000 hour/1 year (Indicator should be checked with unit
change out period
stopped)
First 150 hours Change the coolant filter.
Each month or 100 Remove and clean package pre–filter,
hours
replace if needed
Check the cooler(s) for build up of foreign
matter. Clean if necessary by blowing out
with air or by pressure washing.
Check hoses and fittings for leaks – tighten
as required.
Each 2000 hours / 6
Take coolant sample for fluid analysis.
months months
Check scavenge screen for blockage, clean
if required.
Each year or Change the coolant filter.
2000 hours
Change the separator cartridges.
Change the package pre–filter.
Visual Check of Drive Belt and tensioning
gas spring.
Take Coolant sample for Fluid Analysis
Change the Air Filter element.
Check inlet valve flapper – re–condition as
needed.
Check refrigerant compressor oil level.
Pressure vessel Separator vessel and air receiver when
inspection
fitted.
frequency may be Fully inspect all external surfaces, and
otherwise defined
fittings. Report any excessive corrosion,
by local or national mechanical or impact damage, leakage or
legislation.
other deterioration.
Every two years or
Change drive belt and gas spring.
8000 hours hours
Replace the Ultra Coolant at whichever
interval occurs first.
Check and replace all items included within
2000 hour service
Fit the following reconditioning parts as
appropriate:
Solenoid valves
Inlet valve kit
Minimum Pressure valve insert
Thermostatic Valve actuator
Strip, clean and re–Grease motor bearings
of ODP motors.
SSR UP6 40, SSR UP6 50PE, SSR UP6 50PEI, HF50–PE, EP50–PE,
HP50–PE, HXP50–PE
Every 4 years or Replace all hoses.
16000 hours hours
Strip, clean and re–Grease motor bearings
of ODP motors.
Replace sealed bearing on IP55 motors.
Fit replacement electrical contactor tips.
6 years/16000 hours
Separator tank.
or as defined by Remove the cover plate and any necessary
local or national
fittings. Clean the interior thoroughly and
legislation. inspect all internal surfaces.
ROUTINE MAINTENANCE
This section refers to the various components which require
periodic maintenance and replacement.
. It should be noted that the intervals between service requirement
may be significantly reduced as a consequence of poor operating
environment. This would include effects of atmospheric contamination
and extremes of temperature.
The SERVICE/MAINTENANCE CHART indicates the various
components' descriptions and the intervals when maintenance has to
take place. Oil capacities, etc., can be found in the GENERAL
INFORMATION section of this manual.
Compressed air can be dangerous if incorrectly handled. Before
doing any work on the unit, ensure that all pressure is vented from the
system and that the machine cannot be started accidentally.
CAUTION: Before beginning any work on the compressor, open,
lock and tag the main electrical disconnect and close the isolation
valve on the compressor discharge. Vent pressure from the unit
by slowly unscrewing the coolant fill cap one turn. Unscrewing
the fill cap opens a vent hole, drilled in the cap, allowing pressure
to release to atmosphere. Do not remove the fill cap until all
pressure has vented from the unit. Also vent piping by slightly
opening the drain valve. When opening the drain valve or the
coolant fill cap, stand clear of the valve discharge and wear
appropriate eye protection.
Ensure that maintenance personnel are properly trained,
competent and have read the Maintenance Manuals.
Prior to attempting any maintenance work, ensure that:–
. all air pressure is fully discharged and isolated from the system. If
the automatic blowdown valve is used for this purpose, then allow
enough time for it to complete the operation.
. the machine cannot be started accidently or otherwise.
. all residual electrical power sources (mains and battery) are
isolated.
Prior to opening or removing panels or covers to work inside
a machine, ensure that:–
. anyone entering the machine is aware of the reduced level of
protection and the additional hazards, including hot surfaces and
intermittently moving parts.