Important - Novoferm iso20-4 Notice De Montage

GB
Installation instructions for iso20-4 / iso45-4
sectional garage doors with vertical tension
spring
Incorrect installation renders the door manufacturer's lia-
bility null and void.
- Installation by qualified installers only -
Please read these instructions carefully prior to installa-
tion.
Scope of delivery:
Iso20-4: Section set, frame set, panel set
Iso45-4 and iso20-4 (RAL of choice):
Door leaf section set, frame set
Before commencing installation, make sure you have
 the following tools to hand (unless you have other means
of access, place them in the garage before installing the
garage door): Folding ruler/measuring tape, spirit level,
plumber's wrench, reversible ratchet with extension and
SW 7, 10 and 13 spanners (possibly open-end or socket
wrench, as well), Phillips screwdriver size 2, T30 screw-
driver bit, hammer drill with appropriate drill bit 10mm
(depth: min. 65mm), at least 2 screw clamps, possibly
squared timber, approx. (30x30)mm, hammer, chisel and
metal saw.
 Suitable fastening material for the structural conditions.
Caution: Prior to use, please make sure the S8 wood
screws and S9 plugs included in the delivery are suita-
ble for the structural conditions.

Important:

The garage door must be mounted in the finished

opening and on the finished floor!
 Hinge tightening torque =10Nm (S10
 To be on the safe side, please compare the dimensions of
the garage with the coordinating size of the garage door
prior to commencing installation.
 Minimum inside width of garage
= Coordinating width + 180mm
 Minimum height of garage ceiling
= Coordinating height + 120mm (this is sufficient when
installing an operator as well)
 Minimum rebate width left and right = 55mm
 Combinations of letters / numbers, e.g. S8, refer to the
corresponding fastening material in the illustrations
section; parts suffixed by an subscript L or R, e.g. 1
(look for marks on the parts) must only be used corre-
spondingly right or left, parts without subscript can be
used both left and right. Numbers in square brackets,
e. g. [1.05 a], refer to the corresponding illustrations in
the illustrations section.
 All information relating to left or right assembly applies
from the inside of the garage looking out! All dimen-
sions in millimetres. Subject to technical alterations.
 Text sections in:
- normal font - apply for garage door types iso20 /
iso45
(apart from garage door assembly,
iso20 in full, iso45 in part)
italic font - additional assembly information for
-
garage door iso45
Keep these installation, operating, and maintenance instructions in a safe place during the entire service life of the garage door.
Pre-assembly of door frame [
( 1 )
( 2 )
( 3 )
Assembly of the door frame [
( 4 )
bolts
)
Pre-assembly of the pairs of horizontal tracks [
( 5 )
Assembly of the pairs of horizontal tracks [
( 6 )
L
( 7 )
( 8 )
Assembly of the anchor tracks [
( 9 )
- 6 -
1.10
Lay wood or similar protective material (to guard against
scratches) under the angular frames 1
Depending on the rebate width, bolt the wall anchor 7
loosely to the angular frames 1
S12.
( 1a ) Rebate width 55 - 120mm: Set the wall anchor 7 fac-
ing inwards [ ].
1.10c
( 1b ) Rebate wider than 120mm: Set the wall anchor 7
facing outwards [
1.10c
If using other fasteners, make sure their load absorp-
tion capacity is at least equal to that of the wall an-
chors supplied 7.
Always fasten the bolt S6 pointing outwards through the
wall anchor 7 [ ].
1.10a
Caution: The nut S12 must never be on the inside. This
would impair functional reliability! [
Fasten the lower spring mount 6 at the lower end using two
nuts and bolts S6 + S12 [
1.10b
1.15
Position the door frames 1
make sure they cannot fall over [
panel 3 with the pre-assembled bolts in the frames and
tighten the bolts [ ]. Panel position depends on the in-
1.15a
stallation situation [ ]. Use a spirit level to align the
1.15aa
panel and door frame exactly parallel and at right angles
[ ]. Once aligned, dowel the screws S8 + S9 in the top
1.15
corners on the left and right [
to the centre top of the frame panel 3 [
ling the base of the frame, lay a shim U3 beneath the
.
screw S8 [ ] Caution: Make sure the angular frames
1.15c
1 are not twisted or bent during this process; pro-
R/L
vide suitable underlay before tightening the screws!!!
Then, finally, tighten using S8 + S9 [
Bolt the right 14 and left 14
R
each with moulded end piece 16
plate 8 [ ] + end connecting bracket 10 [
1.20b
side to outside using S6 + S12. Twist up the track mount-
ing bracket 9 [ ].
1.20c
Bolt the the moulded end piece 16
pairs of tracks 14 to the top corner from outside to inside
R/L
using S3 + S12, making sure they can still be folded up
.
[ ]
If there is not enough clearance to the wall, insert
1.25a
the head bolt S7 from the inside through the angular frame
1 and wedge it into the groove
R/L
tracks 14 and align horizontally.
R/L
Bolt the track arcs 30 to the angular frames 1
S12 and to the front mounts 8 using S6 + S12 (make sure
the transition to the track profiles is smooth; use a
plumber's wrench to adjust, if necessary) [
Then, loosen the nut S12 and position the cable mount 4
as far up the bolt S3 as possible before re-tightening the
nut S12 [ ].
1.25ac
Assembly of the anchor tracks. The anchor track 27 is
intended to be used for all suspension tasks and must be
split into the necessary sections.
( 9a ) Insert one each anchor track 27 with connecting
bracket 28 left and right into the track connector 6
and bolt to the clip plate 29 using S6 + S12 such that
the plate can still be pulled out [
( 9b ) If the distance to the wall is larger than 500mm, the
track connector 6 is fastened to the ceiling [
]
+ 1 .
R L
left and right using S6 +
R/L
].
].
1.10ab
].
]
behind the opening and
R/L
]. Insert the frame
1.15
]. Clip the panel holder 13
1.15b
]. When dowel-
1.15e
].
1.15a,c,d,e
]
1.20
pair of horizontal tracks,
L
[ ] + connecting
1.20a
R/L
] from in-
1.20d
]
1.20
on the horizontal
R/L
.
Fold up the pairs of
using S6 +
R/L
].
1.25ab
]
1.30
].
1.30a,aa
].
1.30b