Pentair Jung Pumpen 120/2 M 300 E 400 E Instructions De Service page 9

AREAS OF
APPLICATION
The ready to connect compli sewage lifting
stations are LGA certified and are suitable for
the disposal of wastewater from toilets and
urinals, and domestic wastewater containing
the usual impurities.
The tanks can withstand submersion to a
depth of not more than 2 m of water and a
submersion period of up to 7 days.
The control unit cannot withstand submer-
sion, but is splash-proof in accordance with
IP 44.
If installed in compliance with the regula-
tions and used properly, then this control
unit meets the protective requirements of
the EMC Directive 2014/30/EU and is suit-
able for domestic use and connection to a
power supply from the grid. When connected
to an industrial mains within an industrial
operation with power supply provided by a
company-own high-voltage transformer, in-
sufficient immunity to interference has to be
expected.
When using the pumps, the relevant national
laws, regulations and stipulations must be
adhered to, for example:
∙ Sewage disposal units for building and
ground drainage systems (e.g. EN 12050
and 12056 in Europe)
∙ Installation of low voltage systems (e.g.
VDE 0100 in Germany)
∙ Safety and working materials (e.g., Be-
trSichV and BGR 500 in Germany)
∙ Safety in wastewater systems (e.g., GUV-
V C5, GUV-R 104 and GUV-R 126 in Ger-
many)
∙ Electrical systems and operating resourc-
es (e.g., GUV-V A3 in Germany)
∙ Explosion protection
EN 60079-1, EN 60079-14, EN 60079-17
and EN 1127-1
Scope of supply
∙ Tank with pump(s) and clamp flange for
inlet
∙ Reducer DN 150 / DN 100 for compli 500
and 1000
∙ Slip-on socket pipe for ventilation pipe
(compli 1200 flexible connection with
hose clamps)
∙ Connection flange for pressure pipe
∙ Flexible connection with hose clamps for
the pressure pipe
∙ Plug-in seal(s) for the diaphragm hand
pump or additional DN 50 inlet
∙ Fixing materials for tank
∙ Non-return valve for the pressure pipe
(compli 300, 500, 1000 and 1200)
∙ Controls (not compli 300)
Mode of operation: intermittent operation
S3; see "Technical Data"
INSTALLATION
The pump must be installed so that it is
buoyancy-proof and free-standing. At least
60 cm free working space must be provided
around and above the parts that require ac-
cess for operation or maintenance.
Ventilation: The ventilation pipe must be
vented above roof level.
Inlet: A wastewater sluice valve must be in-
stalled in the inlet at the front of the tank.
Pressure pipe: A further wastewater sluice
valve must be installed behind the non-re-
turn valve in the pressure pipe. If the non-
return valve is not included in the scope of
delivery of the pumping unit, then an EN cer-
tified swing-type check valve must be fitted.
The pressure pipe must be laid in a loop
above the local backup level.
A pump sump must be provided to facilitate
the disposal of water from the pump instal-
lation area.
Attention! All bolts that are used for fixing
individual components to the tank should
be tightened with a torque of no more than
6 Nm.
Installing the tank
Close the sluice valve in the inlet (accessory)
to prevent any leakage of water during the
installation work.
compli 300. Select the DN 100 inlet you wish
to use and open this inlet at the side or at the
top at the markings using a 102 Øhole saw or
a jigsaw. Then deburr the edges. Fix the en-
closed clamp flange loosely to the inlet with
the hexagon screws.
Take the brackets that are used to fix the unit
EN 60079-0,
in place and screw them to the tank. Then
take the unit with the clamp flange and push
it onto the inlet pipe as far as it will go.
Mark the positions of the wall plugs on the
floor, then drill the holes and push in the wall
plugs.
Now the clamp flange can be tightened and
the unit can be anchored to the floor using
the wood screws and shims.
All other compli units must be slid onto the
inlet pipe, together with the clamp flange, as
far as possible and then aligned.
If a DN 150 side inlet is used, the inlet must
first be opened at the marked position using
a hole saw, Ø 152, and then deburred. The
standard inlet must then be closed using a
closure kit (accessory) and the switch-on
level must be reset.
Note: In the case of compli 500 and 1000, the
inlet can be reduced from DN 150 to DN 100
if the enclosed reducer is first of all fitted to
the clamp flange.
Tighten the hexagon screws on the clamp
flange.
Mark the positions of the holes for fixing the
tank to the floor, then drill the holes.
ENGLISH
Insert the wood screw, together with the
washer and wall plug, into the drill hole in
the tank and tighten it.
Attention! Ensure that the tank does not
become deformed due to overtightening the
screws, otherwise this could result in leak-
age.
The tanks for compli 1200 units are addition-
ally fixed with two brackets at the sides.
Installing the ventilation
Connect the ventilation pipe to the top right
of the tank using the DN 70 slip-on socket
pipe and vent it above roof level.
For compli 1200, cut off the top right Ø 78
mm pipe connection at the marking and de-
burr it. After this, connect the ventilation pipe
with the DN 70 flexible connector and vent it
above roof level.
Installing the pressure pipe
Fit the following to the discharge flange:
1. Non-return valve (if not included in
scope of supply)
2. Stop valve (accessory)
3. Connection flange and
4. connect the pressure pipe with the
flexible connector and loop it over the
local backup level.
Emergency drainage connection, DN 50,
vertical
This inlet is used to connect a diaphragm
hand pump.
Open the pipe connection at the marking us-
ing a hole saw. Then deburr the edges.
Put the plug-in seal, 58/50, into place.
Push the inlet pipe, with an external diame-
ter of 50 mm, into the tank through the plug-
in seal. The distance from the bottom of the
tank must be at least 50 mm.
Fix the diaphragm hand pump to the wall
in an easily accessible position. Connect it
to the pushed-in pipe and then connect the
pressure pipe to the diaphragm hand pump.
Here, too, the pressure pipe must be looped
over the local backup level.
Additional inlet, DN 50, horizontal
Using a hole saw, open the additional inlet
by cutting along the pre-cut groove. Deburr
the edges.
Put the plug-in seal, 58/50, into place.
Push the inlet pipe, with an external diam-
eter of 50 mm, into the tank through the
plug-in seal.
ATTENTION! The pipes that connect to the
low-level inlets on the side of the unit must
be fitted with a bend, as close to the unit as
possible. The pipe invert of this bend must
be at a height of at least 180 mm above the
floor on which the unit is fixed. Air pockets in
the connecting pipe can cause run-off prob-
lems and the water could back-up. To pre-
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