Maintenance Schedule - Kärcher TB 36 Notice Originale

Time Activity
daily Check safety installations
Check notes for self-opera-
tion customers (only with
self-operation plants).
Check filling level of the de-
tergent.
Check spray jets for block-
age
Clean light barriers.
Visual inspection
Check brush rollers for for-
eign bodies
Check water supply
Function test
weekly or Check condition of the
after 500 washing brushes.
washes
Only for systems without
foam
Drain water
Check hoses and piping for
absence of leakness.
Function test
after 1000 Have the first inspection done according to the service manual.
washes
monthly or Clean filter
after 2000
washes
Clean dirt catcher
Visual inspection
half-yearly Check energy supply line
or after
5000 wash-
es
yearly or af- Have the inpection done according to the service manual.
ter 10000
washes
38

Maintenance schedule

Assembly affected
Emergency-stop button on all control
panels, wash card/code reader, all other
emergency-stop buttons on the system,
safety switches for small halls.
Signs with operation instructions and
proper use according to the stipulations to
be placed at the wash place.
The detergent container is located in the
column on the right when facing the direc-
tion of travel
Jets in the upper section, jet pipes on the
columns and the underfloor wash plant
(option), also high-pressure jets (option)
All light barriers (diagrams 2 und 9)
All limit switches (see diagrams 2 to 8)
Spring of safety switch (Figure 8)
Side brushes, roof brush
Rinse and spray circulation
Positioning ramp
Roof brush roll and side brush rolls
Drain valve water separator in main col-
umn 2 (Figure 11)
Hoses of the supply line and in the portal Visual inspection
Running rollers safety switch high pres-
sure roof bar (Figure 10)
Detergent suction filter in the detergent
containers
Dirt catcher Fresh water (option), Dirt
catcher Fresh water (Diag. 1)
Flat belt of roof brush, high pressure roof
bar, toothed belt of side brush
Cables and hoses at: - energy column or
- energy chain or - cable tow
EN
Remedy
Start wash programme, activate emergency-
stop button or safety switch. The system must
stop, then press the control voltage/normal po-
sition button on the control panels.
Check signs for completeness and legibility.
Replace damaged signs.
Fill up when required or replace
Make visible inspection (judge spray picture),
if necessary, clean. Warning! Do not mix up
jets! Screw off jets individually, clean with
compressed air, screw on again.
Applying gentle pressure, wipe light barriers
with a detergent-free soft, damp cloth.
Check for mechanical damage and stable
seating.
The distance between the limit switch and the
actuation element should be 5 mm.
The integrated light diode must light up if the
end switch is not activated.
Press the switch flag down and check whether
it will be pressed back up by the spring.
Make visible inspection, remove possible for-
eign bodies that are present, clean soiled
brushes with high-pressure cleaner.
Shut off water in manual operation and check
whether enough water is present in the vehicle
wash. Too little or no water may cause dam-
age to the vehicle being washed.
Interrupt light barriers "position 1" and "posi-
tion 2" (see Fig. 2). The positioning ramp must
indicate corresponding signal.
Check brush shaft for round run, check brush
segments on firm seating, check brush for
wear (minimum bristle length: New state mi-
nus 30 mm), replace if necessary.
Have PE brushes replaced by Service every
15000 ... 25000 washes, Carlite brushed eve-
ry 35000 ...45000 washes.
Open the drain valve. Wait until the water in
the water separator has drained. Close the
drain valve.
Check rollers to see that they move easily.
Screw off the cover of the detergent contain-
ers and rinse the filters of the suction hoses
with clean water.
Shut off water supply, screw off cover of the
dirt catcher, rinse out filter with water, re-insert
filter and screw on cover.
Check for mechanical wear and tears, replace
belts if necessary.
Visible inspection: Condition of hoses and ca-
bles, leaks in hoses and connectors. Check
ease of movement of roller truck at cable tow.
12
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of whom
Operator
Operator
Operator
Operator
Operator
Operator
Operator
Operator
Operator
Operator
Operator/
Customer
Service
Operator
Operator/
Customer
Service
Operator
Operator
Operator
Customer
Service
Operator