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SDN4560
SDN4570
SDN4580
4-27
BRAKE
BRAKE CALIPER DISASSEMBLY
NOTE:
Before disassembling a caliper, drain brake fluid
from brake hose, master cylinder, brake caliper
and brake reservoir of their brake fluid.
1. Remove:
•
Pistons
•
Piston oil seals 1
Removal steps:
•
Using a wood of piece 2, lock the right piston.
•
Blow compressed air into the hose joint open-
ing a to force out the left piston from the
caliper body.
•
Remove the piston seals and reinstall the
piston.
•
Repeat the previous steps to force out the
right piston from the caliper body.
WARNING
•
Never try to pry out the pistons.
•
Do not loosen the retaining pin 3.
BRAKE CALIPER INSPECTION AND REPAIR
Recommended brake component
replacement schedule
Brake pads
Piston seals and
dust seals
Brake hose
Brake fluid
WARNING
All internal brake components should be cleaned
only with new brake fluid. Do not use solvents as
they will cause seals to swell and distort.
POWR
TR
As required
Every two years
Every two years
Only when brakes are
disassembled.
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