Changing The Cutter; Troubleshooting; Cleaning Unit - Abicor Binzel BRS-CC Mode D'emploi

BRS-CC

9.2 Changing the cutter

The service life of the cutter is approx. 20,000 cuts. This is an approximate value and was determined during
experimental setup by means of a 1.0 mm steel wire (type SG 2). Deviation are possible in case of other
wire electrodes.
1 Unscrew the retaining plate with a lubricating nipple.
2 Unscrew and replace the cutters.
3 Screw on the retaining plate again.
4 Check the fixed jaws for wear; reverse or replace if necessary.

10 Troubleshooting

Risk of injury and machine damage when handled by unauthorized persons
Improper repair work and modifications to the product may lead to serious injuries and damage to the
device. The product warranty will be rendered invalid if the device is handled by unauthorized persons.
• Operating, maintenance, cleaning and repair work may only be carried out by qualified personnel
Please observe the attached „Warranty" document. In the event of any doubts and/or problems, please
contact your retailer or the manufacturer.
NOTE
• Please also consult the operating instructions for the welding components, such as the power source,

10.1 Cleaning unit

Fault
Compressed-air motor does not
run
Insufficient cleaning
Torch parts are damaged
Tab. 17 faults and troubleshooting
DANGER
(in Germany see TRBS 1203).
robot and welding torch.
Cause
• Compressed-air supply/hose connection
interrupted
• Directional valves Y1 or Y2 do not switch
• Valve actuator does not move
• Reamer defective or blunt
• Wrong equipment parts
10 Troubleshooting
Troubleshooting
• Check all supply lines leading to the motor,
Y2 valve and screwings
• Replace defective motor
• Check the signal output of the robot control
• Replace the directional valve
• Replace the reamer
• Check torch-dependent parts
• Check the immersion depth of the torch
EN - 21