ahlmann AS 45 Manuel De L'opérateur page 243

10.3 Maintenance Plan
4117874A
6.1
GB
3.1/3.2/3.3/3.4/4.1/10.1 5.1
Item Designation Specification
*
1 Motor oil MIL-L-2104 C = API-CD
*
2.2 Transmission oil MIL-L-2105 D = API-GL5-6
(with LS for locking differential)
*
2.4 Transmission oil MIL-L-2105 D = API-GL5-6
*
3.2 Transmission oil MIL-L-2105 D = API-GL5-6-LS
with LS addition
*
3.4 Transmission oil MIL-L-2105 D = API-GL5-6-LS
with LS addition
*
7.3 Hydraulic oil (4) DIN 51524 - HVLP 46
8 Grease DIN 51825 - KPF 1/2 N-20
9 Distilled water
*
10 Brake fluid DOT3 / DOT 4
Key to symbols
First oil change / first filter replacement
first check; eliminate any determined problems
Check; eliminate any determined problems;
change
*
The markings, filling and check plugs
are binding
Refer to operating instructions
Caution
When carrying out maintenance work, heed
the accident prevention regulations!
11.2 11.1 11.1
5.2 4.2 9.1 5.1 5.2 2.1/2.2/2.3/2.4/4.1/10.1/10.2
Viscosity
acc. to manufacturer
SAE 85 W 90
SAE 85 W 90
SAE 85 W 90-LS
SAE 85 W 90-LS
ISO VG 46, VI > 180
Lubrication points (indicated in red)
1. Lubricate bolts every 10 operating hours with
grease according to DIN 51825 - KPF 1/2 N-20.
2. Lubricate glide points as required and always after
cleaning, using grease according to DIN 51825 -
KPF 1/2 N-20.
Oil lubrication points
3. Lubricate joints and toggle levers every 50
operating hours wih engine oil MIL-L-2104 C.
Optional features: Biodegradable hydraulic oil
4. Ester-based synthetic hydraulic oil
viscosity class ISO VG 46 VI > 180
Every x operating hours
10.2 7.1/7.2/7.3
1
1.1/1.2/1.3
1.1
1.2
11.1
1.3
2
2.1
2.2
2.3
2.4
3
3.1
3.2
Filling amount
3.3
ca. 6 l with oil filter 3.4
ca. 4.5 l
4
4.1
ca. 2x 1.5 l
4.2
ca. 4 l
5
5.1
ca. 2x 1.5 l
5.2
6
ca. 70 l
6.1
as required
7
as required
as required 7.1
7.2
7.3
8
9
9.1
10
10.1 Service and parking brake: Take function and visual check before starting work
10.2 Service brake: visual check of compensation tank
10.3 Check parking brake, adjust if required
11
11.1 Take function test before starting work
11.2 Check fresh air filter
max. permitted intervals or
shorter (depending on use)
Maintenance points
Engine
Maintenance according to manufacturer's regulations
Dry air filter system
Activate dust removal valve
Check maintenance display
Replace filter element if maintenance display is red
Rear axle with axle power shift gear
Check oil level in axle and power shift gear (control screw)
Change oil in axle and power shift gear
Check oil level in planetary gear (control screw)
Change oil in plan. gear
Front axle
Check oil level in axle gear (control screw)
Change oil in axle gear
Check oil level in planetary gear (control screw)
Change oil in plan. gear
Axles/ Cardan shaft(s)
Check fastening of axles (800 Nm)
Check fastening of cardan shaft(s) (32 Nm)
Wheels and tyres
Check air pressure
Check fastening of wheel nuts (300 Nm)
Ball bearing slewing ring (swivel loader only)
Check fastening (300 Nm)
Hydraulic system
Replace filter insert, observe electric control lamp
Oil level check (sight glass)
Oil change
Lubrication points (indicated in red)
Battery
Visual check
Brake system
Lighting system / fresh air filter