Maintenance General - Eaton CROUSE-HINDS Pauluhn ZPLA Serie Manuel D'instructions

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D
3X-LEVER LOCK,
3 CONDUCTOR
N
SUPPLY
L
WIRE
C
G
N
L
G
LOOP FEED OPTION
B
16AWGGREEN
GROUNDED
TO BODY
LEADS NOT USED
DIMMING LEADS
0-10 VDC SIGNAL
10V = 100% LIGHT OUTPUT
A
2 FOOT UNV1 WIRING DIAGRAM
2 Foot UNV1 Wiring Diagram - Figure 10A
8
7
6
8
7
6
D
3X-LEVER LOCK,
3 CONDUCTOR
N
SUPPLY
L
WIRE
C
G
N
L
G
LOOP FEED OPTION
B
16AWGGREEN
GROUNDED
TO BODY
LEADS NOT USED
DIMMING LEADS
0-10 VDC SIGNAL
10V = 100% LIGHT OUTPUT
A
4 FOOT UNV1 WIRING DIAGRAM
4 Foot UNV1 Wiring Diagram - Figure 10B
(STANDARD MODEL)
8
7
6
8
7
6
D
3X-LEVER LOCK,
3 CONDUCTOR
N
SUPPLY
WIRE
L
C
G
N
L
G
LOOP FEED OPTION
B
16AWGGREEN
GROUNDED
TO BODY
LEADS NOT USED
DIMMING LEADS
0-10 VDC SIGNAL
10V = 100% LIGHT OUTPUT
A
2 FOOT UNV34 WIRING DIAGRAM
2 Foot UNV34 Wiring Diagram - Figure 11A
8
7
6
8
7
6
3X-LEVER LOCK,
3 CONDUCTOR
N
L
SUPPLY
WIRE
G
DRIVER
L G
N
LOOP FEED OPTION
16AWGGREEN
GROUNDED
TO BODY
LEADS NOT USED
DIMMING LEADS
0-10 VDC SIGNAL
10V = 100% LIGHT OUTPUT
4 FOOT UNV34 WIRING DIAGRAM
4 Foot UNV34 Wiring Diagram - Figure 11B
(STANDARD MODEL)
8
7
6
IF 1910 • 03/21
CN1+
LED PCB 1
CN1-
G
(GREEN)
INPUT
L
(BLACK)
N
(WHITE)
DRIVER
+ (RED)
22AWGBLACK
OUTPUT
- (BLUE)
22AWGRED
2X-LEVER LOCK,
DIMMING
2 CONDUCTOR
2X-LEVER LOCK,
INPUT
2 CONDUCTOR
1020307841/SWD/000/01
DIR NUMBER:
THIS IS PROPERTY OF EATON AND CONTAINS CONFIDENTIAL
AND TRADE SECRET INFORMATION. POSSESSION DOES NOT
CONVEY ANY RIGHTS TO LOAN, SELL OR DISCLOSE SAID
INFORMATION. REPRODUCTION OR USE FOR ANY PURPOSE
OTHER THAN WHICH IT WAS SUPPLIED MAY NOT BE MADE
(STANDARD MODEL)
WITHOUT EXPRESS WRITTEN PERMISSION OF EATON.
THIS DRAWING IS ON LOAN AND IS TO BE
RETURNED UPON REQUEST.
5
4
3
NEXT ASSY.
USED ON
THIRD ANGLE PROJECTION
APPLICATION
5
4
3
CN1+
CN1-
CN2+
G
CN2-
(GREEN)
INPUT
L
(BLACK)
N
(WHITE)
DRIVER
+ (RED)
22AWGRED
OUTPUT
- (BLUE)
22AWGBLACK
2X-LEVER LOCK,
DIMMING
3 CONDUCTOR
INPUT
2X-LEVER LOCK,
2 CONDUCTOR
1020307841/SWD/000/01
DIR NUMBER:
THIS IS PROPERTY OF EATON AND CONTAINS CONFIDENTIAL
AND TRADE SECRET INFORMATION. POSSESSION DOES NOT
CONVEY ANY RIGHTS TO LOAN, SELL OR DISCLOSE SAID
INFORMATION. REPRODUCTION OR USE FOR ANY PURPOSE
OTHER THAN WHICH IT WAS SUPPLIED MAY NOT BE MADE
WITHOUT EXPRESS WRITTEN PERMISSION OF EATON.
THIS DRAWING IS ON LOAN AND IS TO BE
RETURNED UPON REQUEST.
NEXT ASSY.
USED ON
THIRD ANGLE PROJECTION
APPLICATION
5
4
3
5
3
4
(WHITE)
(BLACK)
CN1+
LED PCB 1
CN1-
INPUT
L
(BROWN)
N
(BLUE)
DRIVER
+ (RED)
OUTPUT
22AWGBLACK
- (BLACK)
22AWGRED
2X-LEVER LOCK,
2 CONDUCTOR
DIMMING
2X-LEVER LOCK,
INPUT
2 CONDUCTOR
1020307841/SWD/000/01
DIR NUMBER:
THIS IS PROPERTY OF EATON AND CONTAINS CONFIDENTIAL
AND TRADE SECRET INFORMATION. POSSESSION DOES NOT
CONVEY ANY RIGHTS TO LOAN, SELL OR DISCLOSE SAID
INFORMATION. REPRODUCTION OR USE FOR ANY PURPOSE
(STANDARD MODEL)
OTHER THAN WHICH IT WAS SUPPLIED MAY NOT BE MADE
WITHOUT EXPRESS WRITTEN PERMISSION OF EATON.
THIS DRAWING IS ON LOAN AND IS TO BE
RETURNED UPON REQUEST.
NEXT ASSY.
THIRD ANGLE PROJECTION
APPLICATION
5
4
3
5
4
3
(WHITE)
CN1+
LED PCB 1
CN1-
(BLACK)
CN2+
LED PCB 3
CN2-
INPUT
L
(BROWN)
N
(BLUE)
+ (RED)
OUTPUT
22AWGRED
- (BLACK)
22AWGBLACK
DIMMING
2X-LEVER LOCK,
INPUT
3 CONDUCTOR
2X-LEVER LOCK,
2 CONDUCTOR
1020307841/SWD/000/01
DIR NUMBER:
THIS IS PROPERTY OF EATON AND CONTAINS CONFIDENTIAL
AND TRADE SECRET INFORMATION. POSSESSION DOES NOT
CONVEY ANY RIGHTS TO LOAN, SELL OR DISCLOSE SAID
INFORMATION. REPRODUCTION OR USE FOR ANY PURPOSE
OTHER THAN WHICH IT WAS SUPPLIED MAY NOT BE MADE
WITHOUT EXPRESS WRITTEN PERMISSION OF EATON.
THIS DRAWING IS ON LOAN AND IS TO BE
RETURNED UPON REQUEST.
NEXT ASSY.
USED ON
THIRD ANGLE PROJECTION
APPLICATION
5
4
3
Copyright © 2021, Eaton's Crouse-Hinds Division
D

MAINTENANCE GENERAL

1.
Perform visual, electrical and mechanical inspections on a regular basis.
The environment and frequency of use should determine this. However,
LED PCB 2
it is recommended that checks be made at least once a year. We
C
recommend an Electrical Preventive Maintenance Program as described
in the National Fire Protection Association Bulletin NFPA No. 70B:
Recommended Practice For Electrical Equipment Maintenance (www.
nfpa.org).
LINE
NEUTRAL
2.
The lens should be cleaned periodically to ensure continued lighting
POSITIVE
NEGATIVE
B
performance. To clean, wipe the lens with a clean, damp cloth. If this is
GROUND
not sufficient, use a mild soap or a liquid cleaner such as Collinite NCF or
Duco #7 . Do not use an abrasive, strong alkaline, or acid cleaner. Damage
may result.
3.
Visually check for undue heating evidenced by discoloration of wires or
A
other components, damaged parts or leakage evidenced by water or
TOLERANCES
UNLESS OTHERWISE SPECIFIED, ALL
UNLESS OTHERWISE SPECIFIED
PRIMARY DIMENSIONS ARE IN
INCHES. DIMENSIONS IN [ ] ARE IN
in.
mm
MILLIMETERS.
.X
11/28/2019
ASSEMBLY,
.XX
ORIGINAL DATE
TITLE
.XXX
ANGLES
LINEAR LED C1D1
corrosion in the interior. Replace all worn, damaged or malfunctioning
MATERIAL:
-
REDRAWN DATE
A. MATHEW
FIRST MADE FOR ZPLA/XPLA
DRAWN BY
-
A. RADE
SIZE
0307841
FINISH:
CHECKED BY
2
D
CODE IDENT. NO.
1
REV.
2
APPROVED BY
A. RADE
HEAT TREATMENT:
APPROVED BY
SCALE 1:2
WT. SEE TABLE
SHEET 1 OF 4
components, and clean gasket seals before putting the luminaire back into
2
1
service.
D
4.
Electrically check to make sure that all connections are clean and tight.
Mechanically check that all parts are properly assembled.
5.
Check and re-torque all mounting hardware.
LED PCB 1
LED PCB 2
6.
To prevent heat build-up, remove dust from the LED housing using a soft
brush or air pressure.
LED PCB 3
LED PCB 4
C
DRIVER REPLACEMENT INSTRUCTIONS
LINE
NEUTRAL
POSITIVE
NEGATIVE
1.
Based on the electrical ratings marked on the luminaire housing, one
GROUND
of the following LED driver replacement kits by Eaton's Crouse-Hinds
B
is suitable. Check and verify which particular driver is provided based
on the catalog number, and order the exact replacement driver kit from
Eaton's Crouse-Hinds. Prior to installation, ensure the same model
number, voltage and amperage ratings for replacement match the original
driver ratings that came with the fixture.
A
TOLERANCES
UNLESS OTHERWISE SPECIFIED, ALL
UNLESS OTHERWISE SPECIFIED
PRIMARY DIMENSIONS ARE IN
in.
mm
INCHES. DIMENSIONS IN [ ] ARE IN
MILLIMETERS.
.X
ASSEMBLY,
.XX
ORIGINAL DATE
11/28/2019
TITLE
Driver Model
.XXX
ANGLES
LINEAR LED C1D1
-
MATERIAL:
REDRAWN DATE
DRAWN BY
A. MATHEW
FIRST MADE FOR ZPLA/XPLA
FINISH:
-
CHECKED BY
A. RADE
SIZE
CODE IDENT. NO.
0307841
REV.
D
A. RADE
2
Number
APPROVED BY
HEAT TREATMENT:
APPROVED BY
SCALE 1:2
WT. SEE TABLE
SHEET 3 OF 4
2
1
2
1
EUC030S050DTM
D
EUC060S105DTM
PS2569-Y-501
LED PCB 2
PS2569R-Y-751
C
Driver replacement instructions for UNV1 fixtures
2.
Be sure to de-energize the luminaire before performing any maintenance.
LINE
NEUTRAL
3.
Driver replacement requires removal of the driver cover (see Figure 13).
POSITIVE
NEGATIVE
4.
Open the threaded wiring access cap (see Figure 8) and allow the cap to
GROUND
B
hang by the lanyard.
5.
Disconnect the input wires (line in, neutral and ground).
6.
Disconnect the conduit or fittings from the driver cover entries.
7 .
Remove the ten (10) socket head cap screws and lock washers from the
driver cover using a 5mm hex wrench or bit.
A
8.
Ensure all driver cover screws have been removed.
UNLESS OTHERWISE SPECIFIED, ALL
TOLERANCES
UNLESS OTHERWISE SPECIFIED
PRIMARY DIMENSIONS ARE IN
in.
mm
INCHES. DIMENSIONS IN [ ] ARE IN
MILLIMETERS.
.X
ASSEMBLY,
.XX
ORIGINAL DATE
11/28/2019
TITLE
.XXX
ANGLES
LINEAR LED C1D1
MATERIAL:
-
REDRAWN DATE
9.
Remove the driver cover.
A. MATHEW
FIRST MADE FOR ZPLA/XPLA
DRAWN BY
-
A. RADE
SIZE
CODE IDENT. NO.
0307841
FINISH:
CHECKED BY
D
REV.
2
APPROVED BY
A. RADE
USED ON
HEAT TREATMENT:
APPROVED BY
SCALE 1:2
WT. SEE TABLE
SHEET 2 OF 4
10. Disconnect the input and output leads of the old driver
2
1
2
1
(see Figure 13).
11.
Remove the two (2) screws that secure the driver; remove
D
the old driver.
12. Unscrew the ground screw with a hex head bit, remove the terminal ring
and then remove the driver.
LED PCB 2
13. Remove thermal pad associated with old driver.
14. Replace with the new driver kit supplied by Eaton's Crouse-Hinds.
LED PCB 4
C
15. Peel off one side of the thermal pad and stick it to the bottom of the new
driver supplied by Eaton's Crouse-Hinds. After peeling off other side of
LINE
thermal pad, assemble the driver onto the housing. Assemble the ring
NEUTRAL
POSITIVE
terminal, attached the ground wire of the driver with the ground screw,
NEGATIVE
GROUND
and screw it in.
16. Reconnect output wires per wiring diagram. Ensure that the positive (+)
B
and negative (-) leads of the drivers are connected per the wiring diagram.
17 .
Re-install the new driver into the luminaire, ensuring that the driver is in
direct contact with the luminaire housing and no wires are being pinched
between the driver and the housing. Secure with two (2) screws and
tighten to 6 in.-lbs. (0.7 N-m).
A
TOLERANCES
UNLESS OTHERWISE SPECIFIED, ALL
UNLESS OTHERWISE SPECIFIED
PRIMARY DIMENSIONS ARE IN
18. Ensure that output wires to LED boards are tied neatly next to the driver
in.
mm
INCHES. DIMENSIONS IN [ ] ARE IN
MILLIMETERS.
.X
ASSEMBLY,
.XX
ORIGINAL DATE
11/28/2019
TITLE
.XXX
ANGLES
LINEAR LED C1D1
-
MATERIAL:
REDRAWN DATE
A. MATHEW
FIRST MADE FOR ZPLA/XPLA
DRAWN BY
FINISH:
-
CHECKED BY
A. RADE
SIZE
CODE IDENT. NO.
0307841
REV.
and the input and dimming wire leads are tied neatly together (see Figure
D
2
APPROVED BY
A. RADE
HEAT TREATMENT:
APPROVED BY
SCALE 1:2
WT. SEE TABLE
SHEET 4 OF 4
2
1
13).
Compatible
Catalog Number
Fixture
ZPLA2-UNV1-DRIVER KIT
ZPLA2-UNV1
ZPLA4-UNV1-DRIVER KIT
ZPLA4-UNV1
ZPLA2-UNV34-Driver Kit
ZPLA2-UNV34
ZPLA4-UNV34-Driver Kit
ZPLA4-UNV34
Electrical Ratings Marked On
Luminaire Housing
V
Hz
120-277 VAC
50/60
127-300 VDC
50/60
120-277 VAC
50/60
127-300 VDC
50/60
347-480 VAC
50/60
347-480 VAC
50/60
Page 5

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