Testing; Maintenance Recommendation; Spare Parts; Disassembly, Disposal - haacon DKV550/1300 Manuel D'utilisation

winch - Operation
A functional test must always be accomplished before
beginning work. When lowering the load for an extended
period, the safety lock may become hot.
lift the load: Turn crank clockwise.
lower the load: turn crank anti-clockwise.
> 2
The following rules apply always:
gB
The rope must always be tensioned (loaded), in order to
prevent the rope jumping the drum and pulley.
Manual chain hoist - Operation
The chain hoist must be ordered separately.
Operating and maintenance instructions are enclosed at delivery.

8. teSting

The equipment must be inspected in accordance with the conditions of
use and the operating conditions at least once per year by an author-
ised person per TRBS 1203 (Technical expert) (testing per BetrSichV,
§10, sect.2 represents implementation of EC Directives 89/391/EEC
and 2009/104/EC and the annual occupational safety inspection per
DGUV-V 54, §23, sect. 2 and DGUV-G 309-007).
These inspections must be documented:
– Before commissioning.
– After significant alterations before recommissioning.
– At least once per year.
– In the event of unusual occurrences arising that could have detri-
mental effects on the safety of the winch (extraordinary tests, e.g.
after a long period of inactivity, accidents, natural events).
– After repair works that could have an influence on the safety of the
winch.
Technical experts are persons, who have sufficient knowledge based
on their specialist training and experience, in the areas of winches,
lift and pull systems and the relevant official occupational health and
safety rules, accident prevention regulations, guidelines and generally
accepted engineering rules (e.g. EN standards), to evaluate the ope-
rational safety of winches, and lift and pull systems. Technical experts
are to be nominated by the operator of the equipment. Performance
of the annual occupational safety inspection as well as the training
required to obtain the aforementioned knowledge and skills can be
provided by haacon hebetechnik.
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9. MAintenAnce recOMMendAtiOn

The operator determines the intervals themselves based on frequency
of use and the operating conditions.
– Regular cleaning, no steam jets!
– Carry out visual check on inaccessible brakes / locks every 5 years
– General overhaul by the manufacturer after 10 years at the latest.
Maintenance and inspection work
Visual check of the rope hooks (load carrier)
> 1,5 x rope-Ø
Function of the winch
Condition of the rope and lifting equipment
Brake function under load
Grease bearing of drive pinion
Check rope for wear acc. to DIN ISO 4309 and service
Check fastening bolts for secure seating
Check all parts of the winch and crank for wear, if ap-
plicable, replace defective parts and lubricate.
Check type plate for legibility
Have an inspection performed by an expert
lubricant recommendations:
Multi-purpose grease per DIN 51502 K3K-20
Safety crank

10. SpAre pArtS

The following data should be given with each order:
– Type number and serial number of the rope winch
– Position and Part number.

11. diSASSeMBly, diSpOSAl

– Make sure to observe the safety instructions.
– Dispose of the equipment and the substances within it in an environ-

12. Appendix

– spare part drawing
– Drawings with specifications on fastening the box column
– Declaration of Conformity, Installation Declaration
haacon hebetechnik gmbh – Telefon +49 (0) 9375 - 84-0 – Fax +49 (0) 9375 - 8466
at the latest, replace brake pads as required.
AttentiOn!
Only perform inspection, maintenance and repair work on an
unloaded hoist. Only allow work on brakes and locks to be per-
formed by qualified specialist personnel.
If sluggishness occurs during lowering, pour
a few drops of oil into the gap in the crank
1- 3
cam.
Safety cranks with a gap aperture >30°
should be replaced. Repair must be carried
out by only by the manufacturer.
cAutiOn!
30° max
Only disassemble the crank, ratchet
brace and locking pawl when the
equipment is not under load!
Do not oil or grease the brake pads!
mentally responsible manner.
intervals
Before
every use
Quarterly
Annually
Annually
10