Check Of Density Limit; General; Tools Required For Installation (Not Supplied); Accessories Supplied With Unit - Panasonic U-200PE1E8 Instructions D'installation

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1. GENERAL

This booklet briefly outlines where and how to install the
air conditioning system. Please read over the entire set of
instructions for the indoor and outdoor units and make sure all
accessory parts listed are with the system before beginning.

1-1. Tools Required for Installation (not supplied)

1.
Flathead screwdriver
2.
Phillips head screwdriver
3.
Knife or wire stripper
4.
Tape measure
5.
Carpenter's level
6.
Sabre saw or key hole saw
7.
Hacksaw
8.
Core bits
9.
Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)

1-2. Accessories Supplied with Unit

See Table 1-1.
Table
Type
1-1
High Static Pressure Ducted E1 Type

1-3. Type of Copper Tube and Insulation Material

If you wish to purchase these materials separately from a local
source, you will need:
1.
Deoxidized annealed copper tube for refrigerant tubing.
2.
Foamed polyethylene insulation for copper tubes as
required to precise length of tubing. Wall thickness of the
insulation should be not less than 8 mm.
3.
Use insulated copper wire for field wiring. Wire size varies
with the total length of wiring. Refer to 5. ELECTRICAL
WIRING for details.
CAUTION
Check local electrical codes and regulations before
obtaining wire. Also, check any specified instructions or
limitations.

1-4. Additional Materials Required for Installation

1.
Refrigeration (armored) tape
2.
Insulated staples or clamps for connecting wire (See your
local codes.)
3.
Putty
4.
Refrigeration tubing lubricant
5.
Clamps or saddles to secure refrigerant tubing
6.
Scale for weighing
Table 1-1 (High Static Pressure Ducted E1 Type)
Part Name
Figure
Q'ty
Remarks
For suspending indoor
Special washer
8
unit from ceiling
For gas and liquid
Flare insulator
2
tubes
For drain pipe
Drain socket
1
connection
For decreasing size
8
1
of liquid tube from
type
ø12.7 to ø9.52 mm
Tube
For increasing size of
connector
10
gas tube from ø25.4
1
type
to ø28.58 mm (Not
used)*
* Used with the U-200PE1E8 outdoor unit
Table 1-2 (Outdoor Unit)
Name
Figure
Q'ty
Reducing Joint Tube
(ø19.05 → ø25.4)
Joint Tube (ø19.05)

1-5. Tubing Size

(A) Single type
● During tubing work, try to make both the tubing length (L)
and the difference in elevation (H1) as short as possible.
Refer to Table 1-3.
Single
Main tubing L
Table 1-3 Tubing Data for Models (Single)
Models
U-200PE1E8
U-250PE1E8
Tubing Data
Liquid tube
9.52 (3/8)
12.7 (1/2)
mm (in.)
Tubing size
outer diameter
Gas tube
25.4
mm (in.)
Limit of tubing length (L)
(m)
100
Outdoor unit is
placed
30
Height
higher
(m)
Differential of
Indoor/Outdoor
Outdoor unit is
Units (H1)
placed
30
lower
(m)
Max. allowable tubing length at
5 – 30
shipment
(m)
Required additional refrigerant
40 *
80 *
(g/m)
Refrigerant charged at shipment
5.3
6.5
(kg)
No additional charge of compressor oil is necessary.
* If the total tubing length exceeds 30 m, charge the amount of refrigerant
as shown above in "Required additional refrigerant" for every 1 m in
excess of 30 m for outdoor units.
7
CAUTION
1. This unit requires no additional refrigerant charge up to
tubing length 30 m. In case of more than 30 m, additional
refrigerant charge is required. Refer to Table 1-3.
2. In case of multi type installation, indoor units should be
installed within the same room. If multi type indoor units
are installed in different rooms, temperature control may
develop problems because thermostat operation must
follow the thermostat condition of 1 indoor unit only (the
main unit).
WARNING
Always check the gas density for the room in which the unit
is installed.
■ Check of limit density
When installing an air conditioner in a room, it is necessary to
ensure that even if the refrigerant gas accidentally escapes, its
density does not exceed the limit level.
If the density might exceed the limit level, it is necessary to
1
set up an opening between it and the adjacent room, or to
install mechanical ventilation which is interlocked with the leak
1
detector.
(Total refrigerant charged amount: kg)
(Min. indoor volume where indoor unit is installed: m
< Limit density 0.3 (kg/m
The limit density of refrigerant which is used in this unit is
0.3 kg/m
3
(ISO 5149).
The shipped outdoor unit comes charged with the amount of
refrigerant fixed for each type, so add it to the amount that
is charged at the field. (Refer to the unit's nameplate for the
amount of charged refrigerant at shipment.)
Minimum indoor volume & floor area relative to the amount
of refrigerant are roughly as given in the following table.
m
2
m
3
125
337.5
120
324.0
115
310.5
110
297.0
105
283.5
100
270.0
95
256.0
90
243.0
Range below the
85
229.5
density limit of
80
216.0
0.3 kg/m³
75
202.5
(Countermeasures
70
189.0
not needed)
65
175.5
60
162.0
55
148.5
50
135.0
45
121.5
40
108.0
35
94.5
30
81.0
25
67.5
20
54.0
15
40.5
10
27.0
5
13.5
0
0.0
0
10
20
30
Total amount of refrigerant
CAUTION
Pay special attention to any location, such as a basement
or recessed area, etc. where leaked refrigerant can collect,
since refrigerant gas is heavier than air.

2. SELECTING THE INSTALLATION SITE

CAUTION
● When moving the unit during or after unpacking, make
sure to lift it by holding its lifting lugs. Do not exert
any pressure on other parts, especially the refrigerant
piping, drain piping and flange parts.
● If you think the humidity inside the ceiling might exceed
30°C and RH 80%, reinforce the insulation on the unit
body. Use glass wool or polyethylene foam as insulation
so that it is no thicker than 10 mm and fits inside the
ceiling opening.

2-1. Outdoor Unit

AVOID:
● heat sources and exhaust fans, etc. (Fig. 2-1)
● damp, humid or uneven locations.
DO:
● choose a place as cool as possible.
● choose a place that is well ventilated and outside air
temperature does not exceed maximum 45°C constantly.
● allow enough room around the unit for air intake/exhaust and
possible maintenance. (Fig. 2-2)
3
)
3
)
● use lug bolts or equal to bolt down unit, reducing vibration
and noise.
● If cooling operation is to be used when the outdoor air
temperature is –5°C or below, install a duct on the outdoor
unit.
Hot air
Out-
door
unit
Installation space
Install the outdoor unit with a sufficient space around the
outdoor unit for operation and maintenance.
(1) Obstructions on the left side, right side and rear side (Front
side and above the unit are opened). (Fig. 2-2)
Range above the
density limit of 0.3
kg/m³
(Countermeasures
needed)
40
50
60
70
80
90 100
kg
* Necessary space is required to unscrew on the rear side for
maintenance and if a suffi cient maintenance space is provided
on the rear side (40 cm), the space of over 15 cm is enough at
the right side.
8
Exhaust fan
Heat source
Fig. 2-1
Fig. 2-2

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