ATT NUSSBAUM SPRINTER MOBIL 2500 Manuel D'exploitation

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SPRINTER MOBIL 2500

SPRINTER MOBIL 3000

Serien Nr.:

Serial No.:

N° de série :

Nº de serie:

N. di serie:

HYMAX PRO 2500

HYMAX PRO 3000

012

Made

Germany

Table des Matières

Sommaire des Matières pour ATT NUSSBAUM SPRINTER MOBIL 2500

Page 1 Operating manual | Inspection book Manuel d’exploitation | Carnet de contrôle Instrucciones de servicio | Libro de inspección Manuale operativo | registro di controllo HYMAX PRO 2500 SPRINTER MOBIL 2500 HYMAX PRO 3000 SPRINTER MOBIL 3000 Serien Nr.: Serial No.: N°...
Page 2 ist eine Marke der Otto Nußbaum GmbH & Co. KG is a brand of Otto Nußbaum GmbH & Co. KG est une marque de la société Otto Nußbaum GmbH & Co. KG es una marca de Otto Nußbaum GmbH & Co. KG è...
Page 3: Table Des Matières
Hydraulikplan ___________________________ 28 Aufstellung und Prüfung der Anlage __________ 12 Ersatzteillisten ___________________________ 29 Gefährdungshinweise ________________________ 12 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 ________29 Sicherheitsbestimmungen ________________ 13 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 ______ 37 Sicherheitsüberprüfung _______________________ 13...
Page 4 Set up and test the system. ___________________ 53 Spare parts lists __________________________ 70 Hazard information __________________________ 53 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 ________70 Safety regulations _______________________ 54 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 ______ 78...
Page 5 Installation et contrôle de l'installation _________ 94 Listes de pièces détachées _____________ 111 Mises en garde ______________________________ 94 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 ______ 111 Prescriptions de sécurité _________________ 95 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 _____ 119 Contrôle de sécurité...
Page 6 Instalación e inspección del equipo _________ 135 Listas de piezas de repuesto ____________ 152 Indicaciones de peligro _____________________ 135 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 ______ 152 Disposiciones de seguridad _____________ 136 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 _____ 160 Inspección de seguridad ____________________ 136...
Page 7 Montaggio e controllo dell'impianto _________ 176 Lista pezzi di ricambio __________________ 193 Indicazioni sui pericoli _______________________ 176 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 ______ 193 Norme di sicurezza _____________________ 177 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 _____ 201...
Page 8 SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 9 DEUTSCH Original...
Page 10: Einleitung
Einleitung Gefahren im Umgang mit der Anlage: Die Nußbaum Produkte sind nach dem Stand der Nußbaum Produkte sind ein Ergebnis langjähriger Technik und den anerkannten sicherheitstech- Erfahrung. Der hohe Qualitätsanspruch und das nischen Regeln konzipiert und gebaut. Dennoch überlegene Konzept garantieren Ihnen Zuver- können bei unsachgemäßer Verwendung Ge- lässigkeit, eine lange Lebensdauer und den wirt- fahren für Leib und Leben des Benutzers entstehen...
Page 11 Gewährleistung und Haftung • Grundsätzlich gelten unsere „Allgemeinen Ver- kaufs- und Lieferbedingungen“. Gewährleistungs- und Haftungsansprüche bei Personen- und Sachschäden sind ausgeschlos- sen, wenn sie auf eine oder mehrere der fol- genden Ursachen zurückzuführen sind: • Nicht bestimmungsgemäße Verwendung der Anlage. •...
Page 12: Allgemeine Information
Allgemeine Information Gefährdungshinweise Zur Kenntlichmachung der Gefahrenpunkte und Die Technische Dokumentation enthält wichtige wichtiger Informationen werden folgende drei Informationen zum sicheren Betrieb und zur Erhal- Symbole mit der erläuterten Bedeutung verwen- tung der Funktionssicherheit der Anlage. det. Achten Sie besonders auf Textstellen die durch diese Symbole gekennzeichnet sind.
Page 13: Sicherheitsbestimmungen
• Das Gesamtgewicht der aufgenommenen Last Verwenden Sie das Formblatt „Einmalige Si- darf cherheitsüberprüfung“ - 2.500 kg bei SPRINTER MOBIL 2500 - HYMAX PRO 2500 und 2. Nach der ersten Inbetriebnahme regelmäßig in Abständen von längstens einem Jahr - 3.000 kg bei SPRINTER MOBIL 3000 - HYMAX PRO Verwenden Sie das Formblatt „Regelmäßige...
Page 14: Montage Und Inbetriebnahme
Montage und Inbetriebnahme Inbetriebnahme Aufstellungsrichtlinien • Es besteht die Möglichkeit die Hebebühne auf einem vorhandenen Betonboden mit einer Qua- lität von min. C20/25, Betondicke min. 160 mm (normal bewehrt) zu verdübeln. • Zum Schutz der elektrischen Kabel sind dann sämtliche Kabeldurchführungen mit Kabeltüllen oder ﬂ...
Page 15: Wechsel Des Aufstellungsortes
- Für den elektrischen Anschluss ist bauseits 3~/N + - Lenkrolle (6) über die Torsionswellen (7) legen. PE, 400 V, 50 Hz, Absicherung 16 A träge bereit- Dann diese verschieben bis sich der Mitneh- zustellen. mer (10) im Ausschnitt (11) der Lenkrolle beﬁ n- det.
Page 16: Auswahl Der Dübel
Zum Wechsel des Aufstellungsortes einer verdü- belten Hebebühne sind die Vorbedingungen ent- sprechend den Aufstellungsrichtlinien in Kapitel 4.1 zu schaffen. Es sind neue Dübel zu verwenden. Die alten Dübel sind nicht mehr verwendungsfähig! Auswahl der Dübel • Liebig-Dübel ohne Bodenbelag (Estrich) Sicherheitsdübel mit Gewindebolzen und Mutter BM 10-15/70/40 •...
Page 17: Bedienungsanleitung
Bedienungsanleitung Fahrzeug in Längs- und Querrichtung mittig über die Auffahrschienen langsam auffahren. Während der Handhabung der Anlage Fahrzeuge mit Frontantrieb: sind die Sicherheitsbestimmungen un- bedingt einzuhalten. Lesen Sie vor der ersten Bedienung sorgfältig die Sicher- heitsbestimmungen in Kapitel 3 ! Um ein Bedienen durch unbefugte Personen zu vermeiden ist der Haupt- schalter (2) nach erreichen der Ar-...
Page 18: Anheben Des Fahrzeuges
• Positionieren Sie dann das Bedienaggregat so, dass das ﬂ exible Schlauchpaket (Schutz – und Hy- draulikschlauch) nicht durch Fremdeinwirkung (z.B. Überfahren mit Last) beschädigt werden kann. Senken des Fahrzeuges Achtung! Die Hydraulikleitungen dürfen nicht überfahren werden, dies kann zu Beschädi- gungen und bei Leckage sogar zum Absenken der Hebebühne führen.
Page 19: Wartung Und Pﬂ Ege Der Anlage
Wartung und Pﬂ ege der Anlage Wartungsplan der Anlage Vor einer Wartung sind alle Vorberei- Vor Beginn der Wartung ist eine Netz- tungen zu treffen, dass bei Wartungs- trennung vorzunehmen. Die Anlage und Reparaturarbeiten an der Huban- ist gegen unbeabsichtigtes Absenken lage keine Gefahr für Leib und Leben und gegen unbefugtes Betreten abzu- und Beschädigungen von Gegenstän-...
Page 20 • Das Hydrauliköl sollte nach Herstellerangaben • Der Schutzschlauch und die Hydraulikschläuche im normalen Betrieb mindestens alle zwei Jah- prüfen: re gewechselt werden. Verschiedenste Umge- Der Zustand des Schutzschlauches um die Hy- bungseinﬂ üsse z.B. Standort, Temperaturschwan- draulikleitungen ist zu kontrollieren. Bei Beschä- kungen, intensiver Betrieb etc.
Page 21: Wartung Alle 2 Jahre
6.1.4 Wartung alle 6 Jahre Anzugsdrehmoment (Nm) für Schaftschrauben Festigkeitsklasse 8.8 • Der Schutz- und Hydraulikschläuche austau- 0,11* 0,15** 0,20*** schen. Auszug aus BGR 237 Anforderung an die Hydraulikschlauchleitung: • Normale Anforderung: 6 Jahre einschließlich 2 Jahre Lagerungsdauer. • Erhöhte Anforderung z.B. durch erhöhte Ein- satzzeiten, z.B.
Page 22: Reinigung Und Pﬂ Ege Von Edelstahl
Verwenden Sie zur Reinigung keine aggressiven Edelstahl steht als Garant für Langlebigkeit und und scheuernden Mittel, sondern schonende Rei- Eleganz. Um die Hochwertigkeit der Oberﬂ äche niger z.B. ein handelsübliches Spülmittel und lau- dauerhaft zu erhalten, ist es unabdingbar, das warmes Wasser.
Page 23: Verhalten Im Störungsfall
Verhalten im Störungsfall Bei gestörter Betriebsbereitschaft der Anlage kann ein einfacher Fehler vorliegen. Überprüfen Sie die Anlage auf die angegebenen Fehlerursachen. Kann der Fehler bei Überprüfung der genannten Ursachen nicht behoben werden, ist der Kundendienst Ihres Händlers zu benachrichtigen. Problem: Motor läuft nicht an mögliche Ursachen: Abhilfe: keine Stromversorgung...
Page 24: Auffahren Auf Ein Hindernis
Auffahren auf ein Hindernis 3. Der Stift des Ventils V1 und V2 mit einem ge- eigneten Gegenstand (z.B. Schraubendreher) gleichzeitig von oben eindrücken. Fährt die Anlage beim Absenken auf ein Hinder- nis auf, bleibt sie durch den mechanischen Wi- derstand stehen. In diesem Fall muss die Hebe- bühne durch Betätigung des Tasters „HEBEN“...
Page 25: Technische Information
8.1.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 Tragfähigkeit Anlage 3.000 kg Technische Daten Lastverteilung max. 3:2 oder 2:3 in oder 8.1.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 entgegen der Auffahrrichtung (Bitte achten Sie auf den Tragfähigkeit Anlage 2.500 kg Gesamtschwerpunkt des Fahrzeuges) Lastverteilung max.
Page 26: Stammblatt Der Anlage
Stammblatt der Anlage Hersteller Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Verwendungszweck Die Hebebühne SPRINTER MOBIL - HYMAX PRO ist ein Hebezeug für das Anheben von Kraftfahrzeugen, bis zu einem Gesamtgewicht von max. 2.500 kg bzw. 3.000 kg, im normalen Werkstattbetrieb bei einer maximalen Lastverteilung von 3:2 in Auffahrrichtung oder entgegen der Auffahrrichtung.
Page 27: Datenblatt
Datenblatt SPRINTER MOBIL 2500 - HYMAX PRO 2500 SPRINTER MOBIL 3000 - HYMAX PRO 3000 AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 28: Hydraulikplan
Hydraulikplan Benennung: Zeichnungs-Nr. Ölbehälter Doppelsitzventil 980853 Saugﬁ lter Druckbegrenzungsventil 155211 Zahnradpumpe Senkbremse 10 l ⅜“ 981063 Motor 0.10 Hydraulikblock 230SLNT21150 Ölpeilstab 0.11 Blende 1,2 mm Rückschlagventil 130053 SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 29: Ersatzteillisten
Ersatzteillisten 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 10.xx 20150413 025spb00110_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 10.1 025SPB01700-20-SH AGGREGAT KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET BODENLAGER KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET LENKROLLENHALTER ----------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET SCHIENE KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET SCHEREN HUBHOEHE 990 MM ----------------------------------------------------------------------------------------------------------------------- 10.6...
Page 30 20.xx Bodelager 20150413 025spb65151_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 20.1 025SPB65101 BODENLAGER KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 SCHEIBE ----------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 SCHEIBE ----------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN SECHSKANTMUTTER ----------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN SENKSCHRAUBE ----------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN SENKSCHRAUBE ----------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018 ABWEISBLECH ----------------------------------------------------------------------------------------------------------------------- 20.8 025SPB65156 BODENWANNE ----------------------------------------------------------------------------------------------------------------------- 20.9 025SPB25009 FESTLAGER UNTEN ----------------------------------------------------------------------------------------------------------------------- 20.10 025SPB05012...
Page 31 30.xx Scheren 20150413 025spb06110_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 30.1 025SPB06100 AUSSENSCHEREN KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 INNENSCHEREN KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 RADACHSE KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN BOLZEN ZYLINDERHEBEL ----------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 BOLZEN ZYLINDERHEBEL ----------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 DU-BUCHSE ----------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10 DU-BUCHSE ----------------------------------------------------------------------------------------------------------------------- 30.8 025SPB06037 GELENKBOLZEN MITTE ----------------------------------------------------------------------------------------------------------------------- 30.9...
Page 32 40.xx Lenkrolle 20150413 025spb25103_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 40.1 025SPB05130 LENKSTANGE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN SECHSKANTMUTTER ----------------------------------------------------------------------------------------------------------------------- 40.3 152638 LENKROLLE ----------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 ROLLENHALTER ----------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN SCHEIBE ----------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN ZYLINDERSCHRAUBE ------------------------------------------------------------------------------------------------------------------------------------------------------ SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 33 50.xx Schienen 20150413 025spb68123_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 50.1 025SPB68618 HEBEL KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPE KOMPLETT 300 MM ----------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPE KOMPLETT 300 MM ----------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 SCHIENE FOLGESEITE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 SCHIENE KOMMANDOSEITE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 50.7 9471-20X1_2...
Page 34 60.xx Fahrwagen mit Elektrik SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 35 ------------------------------------------------------------------------------------------------------------------------------------------------------ 60.1 601918 DOPPELDRUCKTASTE ----------------------------------------------------------------------------------------------------------------------- 60.2 990403 HAUPTSCHALTER ----------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH ABDECKHAUBE ----------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH FAHRGESTELL ----------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH RADACHSE ----------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 LAUFRAD ----------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 KONTAKTELEMENT-SCHLIESSER, KONTAKTELEMENT-OEFFNER ----------------------------------------------------------------------------------------------------------------------- 60.8 990841 LEISTUNGSSCHUETZ ----------------------------------------------------------------------------------------------------------------------- 60.9 990661 KLEMME (SICHERUNGS-) TRENNER ----------------------------------------------------------------------------------------------------------------------- 60.10 990183 REIHENKLEMME (-SCHELLE) GRAU...
Page 36 70.xx Hydraulik ------------------------------------------------------------------------------------------------------------------------------------------------------ 70.1 600499 WEGESITZVENTIL ----------------------------------------------------------------------------------------------------------------------- 70.2* 159604 RUECKSCHLAGVENTIL ----------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH STEUERBLOCK ----------------------------------------------------------------------------------------------------------------------- 70.4 982186 OELPEILSTAB ----------------------------------------------------------------------------------------------------------------------- 70.5 992463 UNTEROELMOTOR ----------------------------------------------------------------------------------------------------------------------- 70.6 160544 ZAHNRADPUMPE ----------------------------------------------------------------------------------------------------------------------- 70.7 600161 DBV-DRUCKBEGRENZUNGSVENTIL ------------------------------------------------------------------------------------------------------------------------------------------------------ * = nicht sichtbar SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 37: Sprinter Mobil 3000 - Hymax Pro 3000
12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 10.xx 20150413 025spb00110_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 10.1 025SPB01700-20-SH AGGREGAT KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET BODENLAGER KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET LENKROLLENHALTER ----------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET SCHIENE KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET SCHEREN HUBHOEHE 990 MM ----------------------------------------------------------------------------------------------------------------------- 10.6 025SPB42001 ZYLINDER KOMPLETT ! WIR EMPFEHLEN DEFEKTE ZYLINDER ZUR REPARATUR INS WERK EINZUSENDEN.
Page 38 20.xx Bodelager 20150413 025spb65151_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 20.1 025SPB65101 BODENLAGER KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 SCHEIBE ----------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 SCHEIBE ----------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN SECHSKANTMUTTER ----------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN SENKSCHRAUBE ----------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN SENKSCHRAUBE ----------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018 ABWEISBLECH ----------------------------------------------------------------------------------------------------------------------- 20.8 025SPB65156 BODENWANNE ----------------------------------------------------------------------------------------------------------------------- 20.9 025SPB25009 FESTLAGER UNTEN ----------------------------------------------------------------------------------------------------------------------- 20.10 025SPB05012...
Page 39 30.xx Scheren 20150413 025spb06110_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 30.1 025SPB06100 AUSSENSCHEREN KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 INNENSCHEREN KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 RADACHSE KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN BOLZEN ZYLINDERHEBEL ----------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 BOLZEN ZYLINDERHEBEL ----------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 DU-BUCHSE ----------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10 DU-BUCHSE ----------------------------------------------------------------------------------------------------------------------- 30.8 025SPB06037 GELENKBOLZEN MITTE ----------------------------------------------------------------------------------------------------------------------- 30.9...
Page 40 40.xx Lenkrolle 20150413 025spb25103_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 40.1 025SPB05130 LENKSTANGE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN SECHSKANTMUTTER ----------------------------------------------------------------------------------------------------------------------- 40.3 152638 LENKROLLE ----------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 ROLLENHALTER ----------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN SCHEIBE ----------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN ZYLINDERSCHRAUBE ------------------------------------------------------------------------------------------------------------------------------------------------------ SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 41 50.xx Schienen 20150413 025spb68123_et ------------------------------------------------------------------------------------------------------------------------------------------------------ 50.1 025SPB68618 HEBEL KOMPLETT ----------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPE KOMPLETT 300 MM ----------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPE KOMPLETT 300 MM ----------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 SCHIENE FOLGESEITE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 SCHIENE KOMMANDOSEITE SCHWT. ----------------------------------------------------------------------------------------------------------------------- 50.7 9471-20X1_2...
Page 42 60.xx Fahrwagen mit Elektrik SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 43 ------------------------------------------------------------------------------------------------------------------------------------------------------ 60.1 601918 DOPPELDRUCKTASTE ----------------------------------------------------------------------------------------------------------------------- 60.2 990403 HAUPTSCHALTER ----------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH ABDECKHAUBE ----------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH FAHRGESTELL ----------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH RADACHSE ----------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 LAUFRAD ----------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 KONTAKTELEMENT-SCHLIESSER, KONTAKTELEMENT-OEFFNER ----------------------------------------------------------------------------------------------------------------------- 60.8 990841 LEISTUNGSSCHUETZ ----------------------------------------------------------------------------------------------------------------------- 60.9 990661 KLEMME (SICHERUNGS-) TRENNER ----------------------------------------------------------------------------------------------------------------------- 60.10 990183 REIHENKLEMME (-SCHELLE) GRAU...
Page 44 70.xx Hydraulik ------------------------------------------------------------------------------------------------------------------------------------------------------ 70.1 600499 WEGESITZVENTIL ----------------------------------------------------------------------------------------------------------------------- 70.2* 159604 RUECKSCHLAGVENTIL ----------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH STEUERBLOCK ----------------------------------------------------------------------------------------------------------------------- 70.4 982186 OELPEILSTAB ----------------------------------------------------------------------------------------------------------------------- 70.5 992463 UNTEROELMOTOR ----------------------------------------------------------------------------------------------------------------------- 70.6 160544 ZAHNRADPUMPE ----------------------------------------------------------------------------------------------------------------------- 70.7 600161 DBV-DRUCKBEGRENZUNGSVENTIL ------------------------------------------------------------------------------------------------------------------------------------------------------ * = nicht sichtbar SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 45: Aufsteliungsprotokoli
AufstelIungsprotokolI Nach erfolgter Aufstellung, dieses Blatt komplett ausfüllen, unterschreiben, kopieren und innerhalb einer Woche an den Hersteller senden. Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Die Anlage mit der Seriennummer ____________________ wurde am ____________________ bei der Firma ________________________________________ in _____________________________ aufgestellt, auf Funktion und Sicherheit überprüft und in Betrieb genommen.
Page 46: Übergabeprotokoll
13.1 Übergabeprotokoll Die Anlage _____________________________________ mit der Seriennummer __________________________ wurde am _____________________ bei der Firma ___________________________________ in _____________________________ aufgestellt, auf Funktion und Sicherheit überprüft und in Betrieb genommen. Nachfolgend aufgeführte Personen (Bediener) wurden nach Aufstellung der Hebebühne durch einen geschulten Monteur des Herstellers oder eines Vertragshändlers (Sachkundiger) in die Handhabung des Hubgerätes eingewiesen.
Page 47: Sicherheitsprüfungen
Sicherheitsprüfungen 14.1 Einmalige Sicherheitsprüfung vor Inbetriebnahme Kopieren, Ausfüllen und beim Prüfbuch belassen Seriennummer: _________________________________ Prüfschritt Mängel Nach- Bemerkung Ordnung Fehlt prüfung Typenschild ______________________________ _________ _________ ______________________________ Aufkleber Gesamtschwerpunkt ____________ _________ _________ ______________________________ Bedienungsanleitung _____________________ _________ _________ ______________________________ Tragfähigkeitsangabe an der Anlage _____ _________ _________ ______________________________...
Page 48: Regelmäßige Sicherheitsprüfung Und Wartung
14.2 Regelmäßige Sicherheitsprüfung und Wartung Kopieren, Ausfüllen und beim Prüfbuch belassen Seriennummer: _________________________________ Prüfschritt Mängel Nach- Bemerkung Ordnung Fehlt prüfung Typenschild ______________________________ _________ _________ ______________________________ Aufkleber Gesamtschwerpunkt ____________ _________ _________ ______________________________ Bedienungsanleitung _____________________ _________ _________ ______________________________ Tragfähigkeitsangabe an der Anlage _____ _________ _________ ______________________________...
Page 49: Außerordentliche Sicherheitsprüfung
14.3 Außerordentliche Sicherheitsprüfung Kopieren, Ausfüllen und beim Prüfbuch belassen Seriennummer: _________________________________ Prüfschritt Mängel Nach- Bemerkung Ordnung Fehlt prüfung Typenschild ______________________________ _________ _________ ______________________________ Aufkleber Gesamtschwerpunkt ____________ _________ _________ ______________________________ Bedienungsanleitung _____________________ _________ _________ ______________________________ Tragfähigkeitsangabe an der Anlage _____ _________ _________ ______________________________ Funktion Taster „HEBEN, SENKEN“...
Page 50 ENGLISH Original...
Page 51: Introduction
Introduction Hazards in working with the system: Nußbaum products have been designed and Nußbaum products are a result of many years built to state-of-the-art and to recognized safety of experience. A high quality standard and superior standards. However, improper use may lead concept guarantees you reliability, long lifetimes to hazards to life and limb of the user or result in and economical operation.
Page 52 Guarantee and liability • In principle, our "General sales and supply condi- tions" apply. Guarantee and liability claims for personal and property damage are excluded if due to one or more of the following causes: • Improper use of the system. •...
Page 53: General Information
General information Hazard information To become aware of the hazardous points and im- Technical documentation contains important infor- portant information, the following three symbols are mation for safe operation and for retaining func- used with the descriptive meaning. Pay particular tional safety of the system.
Page 54: Safety Regulations
Single and regular safety inspections must be exceed done by a specialist. It is recommended to do - 2,500 kg for SPRINTER MOBIL 2500 - HYMAX PRO maintenance at the same time. 2500 and After a change in construction (for exam-...
Page 55: Assembly And Commissioning
Assembly and commissioning Commissioning Set up guidelines • There is the option to anchor the lift on an existing concrete ﬂ oor with a quality of min. C20/25, con- crete thickness min. 160 mm (normal reinforce- ment). • To protect the electrical cable all cable con- duits are to be ﬁ...
Page 56: Changing The Assembly Location
- Provide an on-site electrical connection of 3 ~/N - Place the guide rollers (6) over the torsion shafts + PE, 400 V, 50 Hz, fuses with 16 A, slow. (7). Then push them until the tappet (10) is located in the notch (11) of the guide - Connect the electric cable to the customer-pro- roller.
Page 57: Selecting The Anchors
To change the setup location of an anchored lift, the conditions according to the setup guidelines in Section 4.1 must be ensured. Use new anchors. The old anchors are no longer ﬁ t for purpose! Selecting the anchors • Liebig anchor without ﬂ oor cover (screed) Safety anchor with threaded bolts and nuts BM 10-15/70/40 •...
Page 58: Operating Manual
Operating manual Slowly drive the vehicle to the middle in both the lengthwise and crosswise directions over the drive- in rails. When handling the system, it must ab- Vehicle with front-wheel drive: solutely comply with safety regula- tions. Carefully read the safety regula- tions in Section 3 before ﬁ...
Page 59: Lifting The Vehicle
• Then position the operating unit in such a way that the ﬂ exible hose package (protective and hydraulic hose) cannot be damaged by external inﬂ uences (such as being driven over by the load). Lowering the vehicle Warning! The hydraulic lines may not be driven over.
Page 60: Maintenance And Care Of The System
Maintenance and care of the System maintenance plan system Before beginning service, disconnect Before maintenance, do all prepara- from power. The system is to be se- tion work so there is no danger to life or cured against unintentional lowering limb or object damage during mainte- and unauthorized access.
Page 61 • According to manufacturer instructions, the hy- • Check the protective hose and hydraulic hoses: draulic oil should be changed every two years in Check the condition of the protective hose normal operations. Various environmental inﬂ u- around the hydraulic lines. These should be ex- ences e.g.
Page 62: Maintenance Every 2 Years
6.1.4 Maintenance every 6 years Torque (Nm) for shaft screws Fastening class 8.8 • Exchange the protective and hydraulic hoses. 0.11* 0.15** 0.20*** Excerpt from BGR 237 Speciﬁ cations for the hydraulic hose lines: • Normal speciﬁ cation: 6 years including 2 years storage time. •...
Page 63: Cleaning And Care Of Stainless Steel
Do not use and aggressive and abrasive materials Stainless steel stands for a guarantee for long life- for cleaning, rather use mild cleaners, e.g. a com- time and elegance. To permanently retain the high mercially available detergent and luke warm wa- value of the surface, it is indispensable to take care ter.
Page 64: Behavior In Cases Of Error
Behavior in cases of error Defective operational readiness of the system may be due to a simple error. Check the system for the listed sources of error. If the error cannot be removed after an inspection to the named causes, then inform customer service or your dealer.
Page 65: Moving Onto An Obstacle
Moving onto an obstacle 3. Valve pins V1 and V2 must be pushed from above simultaneously using a suitable (e.g. screwdriver). If the system moves onto an obstacle during lowering, then it remains in position due to the me- chanical resistance. In this case the lift must be moved upwards by pushing the “LIFT”...
Page 66: Technical Information
System load capacity 3,000 kg Technical data Load distribution Max. 3:2 or 2:3 in or 8.1.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 against the drive- in direction (Consider the centre System load capacity 2,500 kg of mass of the vehicle) Load distribution Max.
Page 67: System Master Sheet
System master sheet Manufacturer Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Purpose The SPRINTER MOBIL - HYMAX PRO lift is a lifting accessory for the lifting of vehicles up to a total weight of 2,500 kg or 3,000 kg, in normal workshop operation at a maximum load distribution of 3:2 in or against the drive-in direction.
Page 68: Data Sheet
Data sheet SPRINTER MOBIL 2500 - HYMAX PRO 2500 SPRINTER MOBIL 3000 - HYMAX PRO 3000 SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 69: Hydraulic Plan
Hydraulic plan No. Designation: Drawing number Oil container Double-acting valve 980853 Suction ﬁ lter Pressure relief valve 155211 Mechanical pump Lowering brake 10 l ⅜“ 981063 Motor 0.10 Hydraulic block 230SLNT21150 Oil dipstick 0.11 Bezel 1.2 mm Check valve 130053 AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 70: Spare Parts Lists
Spare parts lists 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH COMPLETE UNIT -------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET FLOOR BEARING COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET GUIDE ROLLER HOLDER -------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET RAIL COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET SCISSOR LIFT HEIGHT 990 MM -------------------------------------------------------------------------------------------------------------------------------------- 10.6...
Page 71 20.xx Floor bearing 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 FLOOR BEARING COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 WASHER -------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 WASHER -------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN HEXAGONAL NUT -------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN COUNTERSUNK SCREW -------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN COUNTERSUNK SCREW -------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018 GUARD -------------------------------------------------------------------------------------------------------------------------------------- 20.8 025SPB65156 FLOOR BASIN --------------------------------------------------------------------------------------------------------------------------------------...
Page 72 30.xx Scissors 20150413 025spb06110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 EXTERIOR SCISSORS, COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 INTERIOR SCISSORS, COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 WHEEL AXLE COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN CYLINDER LEVER BOLT -------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 CYLINDER LEVER BOLT -------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 DU JACK -------------------------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10 DU JACK...
Page 73 40.xx Guide roller 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 STEERING ROD, WELD PART -------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN HEXAGONAL NUT -------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 GUIDE ROLLER -------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 ROLLER HOLDER -------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN WASHER -------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN CYLINDER SCREW -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 74 50.xx Rails 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 LEVER COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMP COMPLETE 300 MM -------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMP COMPLETE 300 MM -------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMP, WELD PART -------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 RAIL ON DOWNSTREAM SIDE, WELD PART -------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 RAIL ON COMMAND SIDE, WELD PART --------------------------------------------------------------------------------------------------------------------------------------...
Page 75 60.xx Trolley with electric system AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 76 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 DOUBLE PUSHBUTTON -------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 MAIN SWITCH -------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH COVER HOOD -------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CHASSIS -------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH WHEEL AXLE -------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 RUNNING WHEEL -------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 CONTACT ELEMENT - NO, CONTACT ELEMENT - NC -------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841...
Page 77 70.xx Hydraulics -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 DIRECTIONAL SEATED VALVE -------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 CHECK VALVE -------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH CONTROL BLOCK -------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 OIL DIPSTICK -------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 UNDER OIL MOTOR -------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 MECHANICAL PUMP -------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161 PRV - PRESSURE RELIEF VALVE -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- * = not visible AD H9451...
Page 78: Sprinter Mobil 3000 - Hymax Pro 3000
12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH COMPLETE UNIT -------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET FLOOR BEARING COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET GUIDE ROLLER HOLDER -------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET RAIL COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET SCISSOR LIFT HEIGHT 990 MM -------------------------------------------------------------------------------------------------------------------------------------- 10.6 025SPB42001...
Page 79 20.xx Floor bearing 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 FLOOR BEARING COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 WASHER -------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 WASHER -------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN HEXAGONAL NUT -------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN COUNTERSUNK SCREW -------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN COUNTERSUNK SCREW -------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018 GUARD -------------------------------------------------------------------------------------------------------------------------------------- 20.8 025SPB65156 FLOOR BASIN --------------------------------------------------------------------------------------------------------------------------------------...
Page 80 30.xx Scissors 20150413 025spb06110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 EXTERIOR SCISSORS, COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 INTERIOR SCISSORS, COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 WHEEL AXLE COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN CYLINDER LEVER BOLT -------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 CYLINDER LEVER BOLT -------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 DU JACK -------------------------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10 DU JACK...
Page 81 40.xx Guide roller 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 STEERING ROD, WELD PART -------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN HEXAGONAL NUT -------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 GUIDE ROLLER -------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 ROLLER HOLDER -------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN WASHER -------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN CYLINDER SCREW -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 82 50.xx Rails 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 LEVER COMPLETE -------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMP COMPLETE 300 MM -------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMP COMPLETE 300 MM -------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMP, WELD PART -------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 RAIL ON DOWNSTREAM SIDE, WELD PART -------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 RAIL ON COMMAND SIDE, WELD PART --------------------------------------------------------------------------------------------------------------------------------------...
Page 83 60.xx Trolley with electric system AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 84 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 DOUBLE PUSHBUTTON -------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 MAIN SWITCH -------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH COVER HOOD -------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CHASSIS -------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH WHEEL AXLE -------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 RUNNING WHEEL -------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 CONTACT ELEMENT - NO, CONTACT ELEMENT - NC -------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841...
Page 85 70.xx Hydraulics -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 DIRECTIONAL SEATED VALVE -------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 CHECK VALVE -------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH CONTROL BLOCK -------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 OIL DIPSTICK -------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 UNDER OIL MOTOR -------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 MECHANICAL PUMP -------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161 PRV - PRESSURE RELIEF VALVE -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- * = not visible AD H9451...
Page 86: Set Up Protocol
Set up protocol After successful set up, complete this form fully, sign it, make a copy and send to the manufacturer within a week. Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier The system with serial number ________________________ was set up on (date) _______________ at (company name) _________________________________ in (town, city)_______________________...
Page 87: Transfer Protocol
13.1 Transfer protocol The system ______________________________________ with serial number _______________________________ was set up on (date) ____________________ at (company name) _____________________________ in (town, city)____________________________ checked for function and safety and put into operation. The following listed people (operators) were trained to handle the lift after it was set up by a trained assembler of the manufacturer or a contract partner (specialist).
Page 88: Safety Inspection
Safety inspection 14.1 Single safety inspection before commissioning Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defective Retest Remarks Missing Model plate ____________________________________ _____ ______ _________________________________ Total centre of mass sticker ______________________ _____ ______ _________________________________ Operating manual______________________________ _____ ______...
Page 89: Regular Safety Inspection And Maintenance
14.2 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defective Retest Remarks Missing Model plate ____________________________________ _____ ______ _________________________________ Total centre of mass sticker ______________________ _____ ______ _________________________________ Operating manual______________________________ _____ ______ _________________________________...
Page 90: Exceptional Safety Inspection
14.3 Exceptional safety inspection Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defective Retest Remarks Missing Model plate ____________________________________ _____ ______ _________________________________ Total centre of mass sticker ______________________ _____ ______ _________________________________ Operating manual______________________________ _____ ______ _________________________________ Load capacity details on the system ____________ _____...
Page 91 FRANÇAIS Original...
Page 92 Introduction Risques liés à l'intervention sur l'installation : Les produits Nußbaum sont conçus et fabriqués se- Les produits Nußbaum reposent sur de nom- lon l'état de la technique et els règles de sécurité breuses années d'expérience. L'exigence de qua- reconnues. Néanmoins, l'utilisation non conforme lité...
Page 93 Garantie et responsabilité • De manière générale, nos « Conditions géné- rales de vente et de livraison » s'appliquent. Les droits de garantie et de responsabilité pour les dommages corporels et matériels sont exclus, si ceux-ci sont dus à une ou plusieurs des causes suivantes : •...
Page 94: Informations Générales
Informations générales Mises en garde Pour l'identiﬁ cation des points à risques et informa- La documentation technique contient d'impor- tions importantes, trois symboles aux signiﬁ cations tantes informations au sujet de l'exploitation sure suivantes sont utilisés. Veiller tout particulièrement et de la conservation de la sûreté de fonctionne- aux passages de texte identiﬁ...
Page 95: Prescriptions De Sécurité
• Le poids total de la charge levée ne doit pas Il doit être réalisé : être supérieur à - 2 500 kg pour SPRINTER MOBIL 2500 - HYMAX PRO 1. Avant la première mise en service suite au 2500 et montage de l'installation de levage Utiliser le formulaire «...
Page 96: Montage Et Mise En Service
Montage et mise en service Mise en service Directives de montage • Il est possible de cheviller la plateforme de le- vage sur un sol en béton existant d'une qualité minimale de C20/25 et d'une épaisseur de béton minimale de 160 mm (avec armature normale). •...
Page 97: Changement Du Lieu D'installation
- Pour le branchement électrique, une alimenta- - Poser la roue directionnelle (6) sur les arbres de tion 3~/N + PE, 400 V, 50 Hz avec fusible à action torsion (7). Puis déplacer ceux-ci jusqu'à ce que retardée de 16 A doit être disponible sur site. le taquet d'entraînement (10) s'insère dans l'en- - Brancher les câbles électriques au dispositif d'iso- coche (11) de la roue directionnelle.
Page 98: Choix Des Chevilles
Pour changer le lieu d'implantation d'une plate- forme de levage chevillée, il convient d'assurer les conditions préalables conformément aux direc- tives d'implantation décrite au chapitre 4.1. Utiliser des chevilles neuves. Les chevilles usagées ne sont plus utilisables ! Choix des chevilles •...
Page 99 Manuel d'exploitation Monter lentement le véhicule sur la plateforme via les rails d'accès, en le centrant au sens longitudi- nal et transversal. Pendant l'utilisation l'installa- tion, respecter impérativement les Véhicules avec traction : consignes de sécurité. Avant la pre- mière utilisation, lire attentivement les consignes de sécurité...
Page 100: Levage Du Véhicule
• Positionner ensuite le groupe de commande de sorte que le faisceaux de ﬂ exibles mobile (gaines de protection et ﬂ exibles hydrauliques) ne puisse pas être endommagé par des inﬂ uences ex- ternes (par ex. l'écrasement par une charge). Abaissement du véhicule Attention ! Ne pas rouler sur les conduites hy- drauliques.
Page 101: Maintenance Et Entretien De L'installation
Maintenance et entretien de Plan de maintenance de l'installation l'installation Isoler l'installation de l'alimentation Avant toute maintenance, il convient électrique avant de procéder à la de prendre toutes les mesures néces- maintenance. L'installation doit être saires pour exclure les risques pour consignée contre tout abaissement l'intégrité...
Page 102 • Conformément aux indications du fabricant, L'utilisation d'un feutre de ponçage (avec l'huile hydraulique doit être remplacée au moins un grain de A 280) permet de traiter les zones tous les deux ans en cas d'exploitation normale. concernées. Le cas échéant, traiter les points Différents facteurs environnementaux tels que avec un produit résistant adapté...
Page 103: Nettoyage Et Entretien De L'installation
6.1.4 Maintenance tous les 6 ans Classe de résistance 8.8 0,11* 0,15** 0,20*** • Remplacer les gaines de protection et ﬂ exibles hydrauliques. Extrait de BGR 237 Exigences envers les ﬂ exibles hydrauliques : • Exigences normales : 6 ans y compris 2 années de durée de stoc- kage.
Page 104: Nettoyage Et Entretien De L'acier Spécial
Pour le nettoyage, ne pas utiliser de produits agres- un aspect élégant. Pour conserver durablement la sifs ou abrasifs, mais des détergents doux, par ex. qualité de la surface, il est indispensable d'entre- un produit de vaisselle classique et de l'eau tiède. tenir et de protéger régulièrement ce matériau noble.
Page 105: Comportement À Adopter En Cas De Dysfonctionnement
Comportement à adopter en cas de dysfonctionnement Les dysfonctionnements de l'installation peuvent être dus à des défauts simples. Contrôler l'installation quant aux causes de dysfonctionnements indiquées. Si le défaut ne peut pas être éliminé malgré le contrôle des causes décrites, il convient d'informer le service clients de votre revendeur.
Page 106: Blocage Sur Un Obstacle
Blocage sur un obstacle 3. Enfoncer simultanément par le haut les broches des vannes V1 et V2 à l'aide d'un objet adapté (par ex. un tournevis). Si l'installation bute sur un obstacle à l'abaissement, elle s'immobilise en raison de la résistance méca- nique.
Page 107: Informations Techniques
Capacité de levage de l'installation 3 000 kg Caractéristiques techniques Répartition de la charge Max. 3:2 ou 2:3 dans ou 8.1.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 contraire au sens d'accès (Veuillez tenir compte Capacité de levage de l'installation 2 500 kg du centre de gravité...
Page 108: Fiche De Base De L'installation
Fiche de base de l'installation Fabricant Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Domaine d'application La plateforme de levage SPRINTER MOBIL - HYMAX PRO est un matériel de levage pour le levage de véhi- cules motorisés d'un poids total maximal de 2 500 kg ou 3 000 kg, dans le cadre de l'exploitation normale d'un atelier mécanique avec une répartition de charge maximale de 3:2 au le sens d'accès ou au sens contraire à...
Page 109: Fiche Technique
Fiche technique SPRINTER MOBIL 2500 - HYMAX PRO 2500 SPRINTER MOBIL 3000 - HYMAX PRO 3000 AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 110: Schéma Hydraulique
Schéma hydraulique N° Désignation : N° de dessin Réservoir d'huile Vanne à double siège 980853 Filtre d'aspiration Limiteur de pression 155211 Pompe à engrenages Frein d'abaissement 10 l ⅜“ 981063 Moteur 0.10 Distributeur hydraulique 230SLNT21150 Jauge d'huile 0.11 Obturateur 1,2 mm Clapet anti-retour 130053 SPRINTER MOBIL - HYMAX PRO...
Page 111: Listes De Pièces Détachées
Listes de pièces détachées 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH GROUPE COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET PALIER DE SOL COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET SUPPORT DE ROUE DIRECTIONNELLE ------------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET RAIL COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET...
Page 112 20.xx Palier de sol 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 PALIER DE SOL COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 RONDELLE ------------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 RONDELLE ------------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN ECROU HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN VIS À TÊTE FRAISÉE ------------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN VIS À TÊTE FRAISÉE ------------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018...
Page 113 30.xx Ciseaux 20150413 025spb06110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 CISEAUX EXTÉRIEURS COMPLETS ------------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 CISEAUX INTÉRIEURS COMPLETS ------------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 ESSIEU COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN AXE DE LEVIER DE VÉRIN ------------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 AXE DE LEVIER DE VÉRIN ------------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 DOUILLE DU ------------------------------------------------------------------------------------------------------------------------------------------- 30.7...
Page 114 40.xx Roue directionnelle 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 FLÈCHE DIRECTIONNELLE SOUDÉE ------------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN ECROU HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 ROUE DIRECTIONNELLE ------------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 SUPPORT DE ROUE ------------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN RONDELLE ------------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN VIS À TÊTE CYLINDRIQUE -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 115 50.xx Rails 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 LEVIER COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPE COMPLÈTE 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPE COMPLÈTE 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPE SOUDÉE ------------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 RAIL CÔTÉ ASSERVI SOUDÉ ------------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 RAIL CÔTÉ COMMANDE SOUDÉ ------------------------------------------------------------------------------------------------------------------------------------------- 50.7 9471-20X1_2...
Page 116: Chariot Avec Système Électrique
60.xx Chariot avec système électrique SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 117 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 DOUBLE BOUTON-POUSSOIR ------------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 DISJONCTEUR PRINCIPAL ------------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH CACHE DE RECOUVREMENT ------------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CHÂSSIS ------------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH ESSIEU ------------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 ROUE PORTEUSE ------------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 ELÉMENT DE CONTACT À FERMETURE, ÉLÉMENT DE CONTACT À OUVERTURE ------------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841 CONTACTEUR DE PUISSANCE...
Page 118: Système Hydraulique
70.xx Système hydraulique -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 DISTRIBUTEUR ------------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 CLAPET ANTI-RETOUR ------------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH BLOC DE COMMANDE ------------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 JAUGE D'HUILE ------------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 MOTEUR À SOUS-HUILE ------------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 POMPE À ENGRENAGES ------------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161 LIMITEUR DE PRESSION LP -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- * = Non représenté...
Page 119 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH GROUPE COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET PALIER DE SOL COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET SUPPORT DE ROUE DIRECTIONNELLE ------------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET RAIL COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET HAUTEUR DE LEVAGE DES CISEAUX 990 MM ------------------------------------------------------------------------------------------------------------------------------------------- 10.6 025SPB42001 VÉRIN COMPLET...
Page 120 20.xx Palier de sol 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 PALIER DE SOL COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 RONDELLE ------------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 RONDELLE ------------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN ECROU HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN VIS À TÊTE FRAISÉE ------------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN VIS À TÊTE FRAISÉE ------------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018...
Page 121 30.xx Ciseaux 20150413 025spb06110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 CISEAUX EXTÉRIEURS COMPLETS ------------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 CISEAUX INTÉRIEURS COMPLETS ------------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 ESSIEU COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN AXE DE LEVIER DE VÉRIN ------------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 AXE DE LEVIER DE VÉRIN ------------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 DOUILLE DU ------------------------------------------------------------------------------------------------------------------------------------------- 30.7...
Page 122 40.xx Roue directionnelle 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 FLÈCHE DIRECTIONNELLE SOUDÉE ------------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN ECROU HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 ROUE DIRECTIONNELLE ------------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 SUPPORT DE ROUE ------------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN RONDELLE ------------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN VIS À TÊTE CYLINDRIQUE -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 123 50.xx Rails 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 LEVIER COMPLET ------------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPE COMPLÈTE 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPE COMPLÈTE 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPE SOUDÉE ------------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 RAIL CÔTÉ ASSERVI SOUDÉ ------------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 RAIL CÔTÉ COMMANDE SOUDÉ ------------------------------------------------------------------------------------------------------------------------------------------- 50.7 9471-20X1_2...
Page 124 60.xx Chariot avec système électrique SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 125 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 DOUBLE BOUTON-POUSSOIR ------------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 DISJONCTEUR PRINCIPAL ------------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH CACHE DE RECOUVREMENT ------------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CHÂSSIS ------------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH ESSIEU ------------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 ROUE PORTEUSE ------------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 ELÉMENT DE CONTACT À FERMETURE, ÉLÉMENT DE CONTACT À OUVERTURE ------------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841...
Page 126 70.xx Système hydraulique -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 DISTRIBUTEUR ------------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 CLAPET ANTI-RETOUR ------------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH BLOC DE COMMANDE ------------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 JAUGE D'HUILE ------------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 MOTEUR À SOUS-HUILE ------------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 POMPE À ENGRENAGES ------------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161 LIMITEUR DE PRESSION LP -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- * = Non représenté...
Page 127: Rapport D'installation
Rapport d'installation Après le montage, il convient de compléter, signer et copier cette ﬁ che avant de le retourner au fabricant dans un délai d'une semaine. Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier L'installation avec le numéro de série __________________ a été...
Page 128: Rapport De Remise
13.1 Rapport de remise L'installation _____________________________________ Avec le numéro de série _________________________ a été montée le ______________________ chez la société __________________________________ à ____________________________________. Son fonctionnement et sa sécurité ont été contrôlées et elle a été mise en service. Après l'installation de la plateforme, les personnes indiquées ci-dessous (opérateurs) ont été instruites par un monteur formé...
Page 129: Contrôle De Sécurité Initial Avant La Mise En Service
Contrôles de sécurité 14.1 Contrôle de sécurité initial avant la mise en service Copier, compléter et ranger dans le carnet de contrôle Numéro de série : _______________________________ Etape de contrôle Con- Non con- Vériﬁ - Remarque forme forme ou cation absent Plaque signalétique _________________________________ ____...
Page 130: Contrôle De Sécurité Récurrent Et Maintenance
14.2 Contrôle de sécurité récurrent et maintenance Copier, compléter et ranger dans le carnet de contrôle Numéro de série : _______________________________ Etape de contrôle Con- Non con- Vériﬁ - Remarque forme forme ou cation absent Plaque signalétique _________________________________ ____ ____ _____________________________ Autocollant centre de gravité...
Page 131: Contrôle De Sécurité Exceptionnel
14.3 Contrôle de sécurité exceptionnel Copier, compléter et ranger dans le carnet de contrôle Numéro de série : _______________________________ Etape de contrôle Con- Non con- Vériﬁ - Remarque forme forme ou cation absent Plaque signalétique _________________________________ ____ ____ _____________________________ Autocollant centre de gravité global _________________ ____ ____ _____________________________...
Page 132 ESPAÑOL Original...
Page 133 Introducción Peligros en el manejo de la instalación: Los productos Nußbaum han sido diseñados y Los productos Nußbaum son el resultado de construidos conforme a los últimos avances de muchos años de experiencia. Los exigentes re- la tecnología y de las normas de seguridad reco- querimientos de calidad y el diseño superior le nocidas.
Page 134 Garantía y responsabilidad • En principio rigen las “Condiciones generales de venta y suministro”. Los derechos de garantía y responsabilidad re- lacionados con daños a personas y materiales quedan excluidos cuando son debidos a alguna o varias de las siguientes causas: •...
Page 135: Información General
Información general Indicaciones de peligro Para marcar los puntos de peligro y la información La documentación técnica contiene información importante se utilizarán los tres símbolos siguientes importante para el manejo seguro y para mante- con el signiﬁ cado descrito. Preste atención a los ner la seguridad funcional de la instalación.
Page 136: Disposiciones De Seguridad
• El peso total de la carga elevada no deberá su- perar 1. Antes de la primera puesta en servicio después - los 2.500 kg en la SPRINTER MOBIL 2500 - HYMAX de la instalación del sistema elevador 2500 y Utilice el formulario “Inspección de seguridad...
Page 137: Montaje Y Puesta En Servicio
Montaje y puesta en servicio Puesta en servicio Directivas de instalación • Existe la posibilidad de ﬁ jar la plataforma eleva- dora sobre un piso de hormigón existente con una calidad de hormigón mín. de C20/25 y un espesor del hormigón mín. de 160 mm (normal armado).
Page 138: Cambio Del Lugar De Emplazamiento
- Para la conexión eléctrica deberá disponerse - Colocar la rueda de dirección (6) sobre el eje de de 3~/N + PE, 400 V, 50 Hz, fusibles de 16 A de torsión (7). A continuación, desplazar ésta hasta acción lenta. que el mecanismo de arrastre (10) se encuen- tre en la escotadura (11) de la rueda de direc- - Enchufar el cable eléctrico en la toma de co-...
Page 139: Selección De Los Tacos
Para cambiar el lugar de emplazamiento de una plataforma elevadora anclada al suelo deberán alcanzarse las condiciones previas de acuerdo a las directivas de instalación del capítulo 4.1. Deberán utilizarse tacos nuevos. ¡Los tacos vie- jos ya no están en condiciones de ser utiliza- dos! Selección de los tacos •...
Page 140 Instrucciones de manejo Subir el vehículo lentamente por los carriles de ac- ceso de modo que esté centrado en sentido lon- gitudinal y transversal. Durante el manejo de la instalación Vehículos con tracción delantera: deberán respetarse a toda costa las disposiciones de seguridad.
Page 141: Elevación Del Vehículo
• Posicione entonces el grupo de comando de modo que el paquete ﬂ exible de mangueras (mangueras de protección y mangueras hidráuli- cas) no pueda resultar dañado por factores exter- nos (por ej. pasarles por encima con carga). Descenso del vehículo ¡Atención! No se deberá...
Page 142: Mantenimiento Y Cuidado De La Instalación
Mantenimiento y cuidado de la Esquema de mantenimiento de la instalación instalación Antes de un mantenimiento deberán Antes de comenzar el mantenimiento hacerse todos los preparativos para deberá desconectarse el suministro asegurar que durante los trabajos de eléctrico. La instalación deberá ase- mantenimiento y reparación en la gurarse contra el descenso acciden- instalación elevadora no se produz-...
Page 143 • El aceite hidráulico deberá cambiarse al menos • Comprobar la manguera de protección y las cada dos años en funcionamiento normal, se- mangueras hidráulicas: gún las especiﬁ caciones del fabricante. Las más Deberá controlarse el estado de la manguera diversas inﬂ...
Page 144: Mantenimiento Cada 2 Años
6.1.4 Mantenimiento cada 6 años Par de apriete (Nm) para tornillos de vástago Clase de resistencia 8.8 • Reemplazar las mangueras de protección y las 0,11* 0,15** 0,20*** mangueras hidráulicas. Extracto de BGR 237 Requisito para la manguera hidráulica: • Exigencia normal: 6 años incluyendo 2 años de almacenamien- •...
Page 145: Limpieza Y Cuidado Del Acero Inoxidable
No utilice a agentes agresivos o abrasivos para la El acero inoxidable es una garantía de durabili- limpieza, más bien utilice productos de limpieza dad y elegancia. Para mantener la alta calidad suaves, por ej. un detergente comercial y agua de la superﬁ...
Page 146: Comportamiento En Caso De Avería
Comportamiento en caso de avería En caso de interrumpirse la disponibilidad de servicio de la instalación puede existir un fallo menor. Examine la instalación para detectar las causas de fallo indicadas. Si comprobando las causas indicadas el fallo no puede subsanarse, deberá notiﬁ carse al servicio posventa de su distribuidor.
Page 147: Choque Con Un Obstáculo
Choque con un obstáculo 3. Con un medio auxiliar adecuado oprimir al mismo tiempo desde arriba el pasador de las válvulas V1 y V2 (por ej. un destornillador). Si la instalación se encuentra con un obstáculo durante el descenso, ésta se detendrá por la re- sistencia mecánica.
Page 148: Información Técnica
Capacidad de carga de la instalación 3.000 kg Datos técnicos Distribución de carga Máx. 3:2 ó 2:3 en 8.1.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 o en contra de la dirección de entrada Capacidad de carga de la instalación 2.500 kg (Tenga en cuenta el centro de gravedad total del vehículo)
Page 149: Hoja De Características De La Instalación
Hoja de características de la instalación Fabricante Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Uso previsto La plataforma elevadora SPRINTER MOBIL - HYMAX PRO es un aparato de elevación que se utiliza para levantar vehículos en instalaciones normales de taller, hasta un peso total máx. de 2.500 kg o 3.000 kg, para una distribución de carga máxima de 3:2 en la dirección de entrada o en contra de la dirección de entrada.
Page 150: Hoja De Datos
Hoja de datos SPRINTER MOBIL 2500 - HYMAX PRO 2500 SPRINTER MOBIL 3000 - HYMAX PRO 3000 SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 151: Esquema Hidráulico
Esquema hidráulico Nº Designación: Nº de plano Depósito de aceite Válvula de doble asiento 980853 Filtro de aspiración Válvula limitadora de presión 155211 Bomba de rueda dentada Freno de descenso 10 l ⅜“ 981063 Motor 0.10 Bloque hidráulico 230SLNT21150 Varilla de aceite 0.11 Panel 1,2 mm Válvula antirretorno 130053...
Page 152: Listas De Piezas De Repuesto
Listas de piezas de repuesto 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH GRUPO COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET COJINETE INFERIOR COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET SOPORTE DE LA RUEDA DE DIRECCIÓN ------------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET CARRIL COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET...
Page 153 20.xx Cojinete inferior 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 COJINETE INFERIOR COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 ARANDELA ------------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 ARANDELA ------------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN TUERCA HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN TORNILLO AVELLANADO ------------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN TORNILLO AVELLANADO ------------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018 CHAPA DEFLECTORA ------------------------------------------------------------------------------------------------------------------------------------------- 20.8 025SPB65156 BANDEJA INFERIOR...
Page 154 30.xx Tijeras 20150413 025spb06110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 TIJERAS EXTERIORES COMPLETAS ------------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 TIJERAS INTERIORES COMPLETAS ------------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 EJE DE RUEDA COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN PERNO PALANCA CILÍNDRICA ------------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 PERNO PALANCA CILÍNDRICA ------------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 CASQUILLO DU ------------------------------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10...
Page 155 40.xx Rueda de dirección 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 MANILLAR PIEZA DE SOLDADURA ------------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN TUERCA HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 RUEDA DE DIRECCIÓN ------------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 SOPORTE DE RUEDA ------------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN ARANDELA ------------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN TORNILLO CILÍNDRICO -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 156 50.xx Carriles 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 PALANCA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPA PIEZA DE SOLDADURA ------------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 CARRIL LADO PROGRESIVO PIEZA DE SOLDADURA ------------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 CARRIL LADO COMANDO PIEZA DE SOLDADURA...
Page 157 60.xx Carro móvil con sistema eléctrico AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 158 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 PULSADOR DOBLE ------------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 INTERRUPTOR PRINCIPAL ------------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH CUBIERTA ------------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CHASIS ------------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH EJE DE LA RUEDA ------------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 RUEDA ------------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 ELEMENTO DE CONTACTO NORMALMENTE ABIERTO, ELEMENTO DE CONTACTO NORMALMENTE CERRADO ------------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841...
Page 159 70.xx Sistema hidráulico -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 VÁLVULA DE ASIENTO DIRECCIONAL ------------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 VÁLVULA ANTIRRETORNO ------------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH BLOQUE DE CONTROL ------------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 VARILLA DE ACEITE ------------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 MOTOR SUMEGIDO EN ACEITE ------------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 BOMBA DE RUEDA DENTADA ------------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161...
Page 160 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH GRUPO COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET COJINETE INFERIOR COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET SOPORTE DE LA RUEDA DE DIRECCIÓN ------------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET CARRIL COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET TIJERAS ALTURA DE ELEVACIÓN 990 MM ------------------------------------------------------------------------------------------------------------------------------------------- 10.6 025SPB42001 CILINDRO COMPLETO...
Page 161 20.xx Cojinete inferior 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 COJINETE INFERIOR COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 ARANDELA ------------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 ARANDELA ------------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN TUERCA HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN TORNILLO AVELLANADO ------------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN TORNILLO AVELLANADO ------------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018 CHAPA DEFLECTORA ------------------------------------------------------------------------------------------------------------------------------------------- 20.8 025SPB65156 BANDEJA INFERIOR...
Page 162 30.xx Tijeras 20150413 025spb06110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 TIJERAS EXTERIORES COMPLETAS ------------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 TIJERAS INTERIORES COMPLETAS ------------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 EJE DE RUEDA COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN PERNO PALANCA CILÍNDRICA ------------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 PERNO PALANCA CILÍNDRICA ------------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 CASQUILLO DU ------------------------------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10...
Page 163 40.xx Rueda de dirección 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 MANILLAR PIEZA DE SOLDADURA ------------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN TUERCA HEXAGONAL ------------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 RUEDA DE DIRECCIÓN ------------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 SOPORTE DE RUEDA ------------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN ARANDELA ------------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN TORNILLO CILÍNDRICO -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 164 50.xx Carriles 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 PALANCA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPA PIEZA DE SOLDADURA ------------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 CARRIL LADO PROGRESIVO PIEZA DE SOLDADURA ------------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 CARRIL LADO COMANDO PIEZA DE SOLDADURA...
Page 165 60.xx Carro móvil con sistema eléctrico AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 166 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 PULSADOR DOBLE --------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 INTERRUPTOR PRINCIPAL --------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH CUBIERTA --------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CHASIS --------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH EJE DE LA RUEDA --------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 RUEDA --------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 ELEMENTO DE CONTACTO NORMALMENTE ABIERTO, ELEMENTO DE CONTACTO NORMALMENTE CERRADO --------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841...
Page 167 70.xx Sistema hidráulico -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 VÁLVULA DE ASIENTO DIRECCIONAL --------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 VÁLVULA ANTIRRETORNO --------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH BLOQUE DE CONTROL --------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 VARILLA DE ACEITE --------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 MOTOR SUMEGIDO EN ACEITE --------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 BOMBA DE RUEDA DENTADA --------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161...
Page 168: Protocolo De Instalación
Protocolo de instalación Una vez realizada la instalación cumplimentar toda esta hoja, ﬁ rmarla, fotocopiarla y enviarla al fa- bricante en el plazo de una semana. Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier El equipo con el número de serie __________________________ fue instalado, controlado su funcionamiento y seguridad, y puesto en servicio el _____________________________________ en la empresa ______________________________________ en _______________________________.
Page 169: Protocolo De Traspaso
13.1 Protocolo de traspaso El equipo ________________________________________ con el número de serie _________________________ fue instalado, controlado su funcionamiento y seguridad, y puesto en servicio el ____________________ en la empresa ___________________________________ en _____________________________________________. Las personas que ﬁ guran a continuación (operadores) fueron instruidas después de la instalación de la plataforma elevadora por un montador capacitado del fabricante o un distribuidor (perito) en el manejo del aparato de elevación.
Page 170: Inspección De Seguridad Por Única Vez Antes De La Puesta En Servicio
Inspección de seguridad 14.1 Inspección de seguridad por única vez antes de la puesta en servicio Fotocopiar, cumplimentar y dejar en el libro de inspección Número de serie: _______________________________ Paso de prueba Satisfac- Defecto Veriﬁ - Observación torio o falta Placa de características _________________________ _____ _____ ________________________________...
Page 171: Inspección De Seguridad Periódica Y Mantenimiento
14.2 Inspección de seguridad periódica y mantenimiento Fotocopiar, cumplimentar y dejar en el libro de inspección Número de serie: _______________________________ Paso de prueba Satisfac- Defecto Veriﬁ - Observación torio o falta Placa de características _________________________ _____ _____ ________________________________ Pegatina centro de gravedad total ______________ _____ _____ ________________________________ Instrucciones de manejo _________________________...
Page 172: Inspección De Seguridad Extraordinaria
14,3 Inspección de seguridad extraordinaria Fotocopiar, cumplimentar y dejar en el libro de inspección Número de serie: _______________________________ Paso de prueba Satisfac- Defecto Veriﬁ - Observación torio o falta Placa de características _________________________ _____ _____ ________________________________ Pegatina centro de gravedad total ______________ _____ _____ ________________________________ Instrucciones de manejo _________________________...
Page 173 ITALIANO Original...
Page 174 Introduzione Rischi collegati all'utilizzo dell'impianto: I prodotti Nußbaum sono costruiti secondo i più re- I prodotti Nußbaum sono il risultato di una lunga centi criteri dell’odierna tecnologia e in base alle esperienza. Gli elevati requisiti di qualità e il pro- vigenti disposizioni in materia di sicurezza tecnica.
Page 175 Garanzia e responsabilità • In linea di massima valgono le nostre "Condizioni commerciali generali di vendita e consegna". Le richieste in garanzia e di responsabilità per danni personali o materiali sono escluse se sono riconducibili a una o più delle seguenti cause: •...
Page 176: Informazioni Generali
Informazioni generali Indicazioni sui pericoli Per contrassegnare i punti di pericolo e le informa- La documentazione tecnica contiene informazio- zioni più importanti vengono spiegati i tre seguenti ni importanti per un funzionamento sicuro e per un simboli in maniera esplicativa. Prestare attenzione mantenimento della funzionalità...
Page 177: Norme Di Sicurezza
• Il peso complessivo del carico sostenuto non può superare i 3. Dopo le modiﬁ che costruttive sull'impianto di - 2.500 kg in SPRINTER MOBIL 2500 - HYMAX PRO sollevamento 2500 e Utilizzare il modulo "Controllo di sicurezza stra- - 3.000 kg in SPRINTER MOBIL 3000 - HYMAX PRO...
Page 178: Montaggio E Messa In Servizio
Montaggio e messa in servizio Messa in funzione Direttive di montaggio • C'è la possibilità di intassellare il ponte solleva- tore su una superﬁ cie di calcestruzzo con una qualità di almeno C20/25, spessore min. 160 mm (valutato normalmente). • Per proteggere i cavi elettrici bisogna dotare tutti i passacavi con guaine per cavi o tubi in plastica ﬂ...
Page 179: Cambiare Il Luogo Di Utilizzo
- Per il collegamento elettrico standard bisogna - Posizionare il rullo di rinvio (6) sopra gli alberi di prevedere in loco 3 ~/N + PE, 400 V, 50 Hz con torsione (7). Poi essi si spostano ﬁ no a quando il fusibile ritardato da 16 A.
Page 180: Scelta Del Tasselli
Per effettuare un trasloco di un ponte sollevatore intassellato, bisogna assolutamente soddisfare le condizioni preliminari per le direttive di montaggio al capitolo 4.1. Bisogna utilizzare nuovi tasselli. I vecchi tasselli non sono più riutilizzabili! Scelta del tasselli • Tasselli Liebig senza rivestimento del pavimento (massetto) Tasselli di sicurezza con perno ﬁ...
Page 181 Manuale di istruzioni per l'uso Traslare il veicolo in direzione longitudinale e tra- sversale al centro mediante le guida di salita. Durante la manipolazione dell'im- Veicoli a trazione anteriore: pianto bisogna rispettare assoluta- mente le disposizioni di sicurezza. Prima del primo utilizzo, leggere con cautela le disposizioni di sicurezza al capitolo 3! Per evitare un utilizzo da parte di per-...
Page 182: Sollevare Il Veicolo
• Posizionare successivamente il gruppo di co- mando in modo che il pacchetto di ﬂ essibili idraulici (ﬂ essibile idraulico e di protezione) non possa essere danneggiato da interventi esterni (ad es. sovraccaricato). Abbassare il veicolo Attenzione! Le linee idrauliche non possono essere schiacciate, altrimenti si possono veriﬁ...
Page 183: Manutenzione E Cura Dell'impianto
Manutenzione e cura dell'impian- Piano di manutenzione dell'impianto Prima dell'inizio della manutenzione Prima di una manutenzione bisogna bisogna scollegare la macchina dal- eseguire tutti i preparativi per i lavori la rete elettrica. L'impianto deve esse- di manutenzione e riparazione all'im- re bloccato per evitare un abbassa- pianto di sollevamento in modo da mento e un accesso non autorizzato.
Page 184 • L'olio idraulico dovrebbe essere sostituito in base • Controllare il ﬂ essibile di protezione e i ﬂ essibili alle indicazioni del produttore almeno ogni due idraulici: anni in caso di normale funzionamento. Varie Bisogna veriﬁ care la condizione del ﬂ essibile di condizioni ambientali come ad esempio luogo protezione attorno alle linee idrauliche.
Page 185: Manutenzione Ogni 6 Anni
6.1.3 Manutenzione ogni 2 anni Coppie di serraggio (Nm) per la vite prigioniera. Classe di resistenza 8.8 • Sostituire l'olio idraulico in base alle indicazioni 0,11* 0,15** 0,20*** del produttore. 6.1.4 Manutenzione ogni 6 anni • Sostituire i ﬂ essibili di protezione e i ﬂ essibili idrau- lici.
Page 186: Pulizia E Cura Dell'acciaio Inossidabile
In circostanze sfavorevoli può essere necessaria Tutti i componenti in acciaio inossidabile prove- una pulizia settimanale dell'impianto, ma in linea nienti dal programma di fornitura Feldmann sono di massima anche una pulizia mensile dovrebbe in V2A o V4A con il numero di materiale 1 .4301 essere sufﬁ...
Page 187: Comportamento In Caso Di Guasti
Comportamento in caso di guasti Se la disponibilità dell'impianto è compromessa, la causa può essere un semplice errore. Controllare l'impianto in relazione alle cause indicate per gli errori. Se l'errore non può essere risolto controllando le cause sopracitate, bisogna interpellare il servizio clienti del rivenditore.
Page 188: Incontrare Un Ostacolo
Incontrare un ostacolo 3. Comprimere il perno della valvola V1 e V2 contemporaneamente con un utensile adatto (ad es. giravite) verso l'alto. Se l'impianto durante l'abbassamento incontra un ostacolo, esso si ferma a causa della resisten- za meccanica. In questo caso bisogna aziona- re verso l'alto il ponte sollevatore tramite il tasto o "SOLLEVARE"...
Page 189: Informazioni Tecniche
Informazioni tecniche 8.1.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 Portata dell'impianto 3000 kg Dati tecnici Distribuzione 8.1.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 del carico Max. 3:2 o 2:3 in direzione o opposta Portata dell'impianto 2.500 kg a direzione di salita...
Page 190: Scheda Dell'impianto
Scheda dell'impianto Produttore Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Scopo di utilizzo Il ponte sollevatore SPRINTER MOBIL - HYMAX PRO è un dispositivo di sollevamento per veicoli con un peso complessivo ﬁ no a max. 2.500 kg risp. 3.000 kg in normali condizioni presenti nelle ofﬁ cine, con una distribuzione massima del carico di 3:2 in direzione di salita o in direzione opposta.
Page 191: Scheda Dei Dati Tecnici
Scheda dei dati tecnici SPRINTER MOBIL 2500 - HYMAX PRO 2500 SPRINTER MOBIL 3000 - HYMAX PRO 3000 AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 192: Schema Idraulico
Schema idraulico Denominazione: Disegno n. Recipiente dell'olio Valvola a doppia sede 980853 Filtro di aspirazione Valvola limitatrice di pressione 155211 Pompa ad ingranaggi Freno di abbassamento 10 l ⅜“ 981063 Motore 0.10 Blocco idraulico 230SLNT21150 Asta di livello olio 0.11 Diaframma 1,2 mm Valvola antiritorno 130053 SPRINTER MOBIL - HYMAX PRO...
Page 193: Lista Pezzi Di Ricambio
Lista pezzi di ricambio 12.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH MOTORE COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET CUSCINETTO A PAVIMENTO COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET SUPPORTO RULLO DI RINVIO ------------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET GUIDE COMPLETE ------------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET...
Page 194 20.xx Cuscinetto a pavimento 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 CUSCINETTO A PAVIMENTO COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 DISCO ------------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 DISCO ------------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN DADO ESAGONALE ------------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN VITE A TESTA SVASATA ------------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN VITE A TESTA SVASATA ------------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018...
Page 195 30.xx Elevatore a forbice 20150413 025spb06110_et ------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 FORBICE ESTERNA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 FORBICE INTERNA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 ASSALE COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN PERNO LEVA CILINDRO ------------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 PERNO LEVA CILINDRO ------------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 BUSSOLA DE ------------------------------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10...
Page 196 40.xx Rullo di rinvio 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 ASTA DI RINVIO, PEZZO A SALDARE ------------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN DADO ESAGONALE ------------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 RULLO DI RINVIO ------------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 SUPPORTO RULLI ------------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN DISCO ------------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN VITE A TESTA CILINDRICA -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SPRINTER MOBIL - HYMAX PRO 12.06.2015...
Page 197 50.xx Guide 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 LEVA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPA, PEZZO A SALDARE. ------------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 GUIDA LATO SECONDARIO, PEZZO A SALDARE. ------------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 GUIDA LATO PRIMARIO, PEZZO A SALDARE.
Page 198 60.xx Carrello con dispositivi elettrici SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 199 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 TASTO DOPPIA PRESSIONE ------------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 INTERRUTTORE PRINCIPALE ------------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH CAPPA DI COPERTURA ------------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CARRELLO ------------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH ASSALE ------------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 RUOTA ------------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 CONTATTO NORMALMENTE APERTO, CONTATTO NORMALMENTE CHIUSO ------------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841...
Page 200 70.xx Elementi idraulici -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 VALVOLA A SEDE ------------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 VALVOLA ANTIRITORNO ------------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH BLOCCO DI COMANDO ------------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 ASTA DI LIVELLO OLIO ------------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 MOTORE IN BAGNO D'OLIO ------------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 POMPA AD INGRANAGGI ------------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161...
Page 201 12.2 SPRINTER MOBIL 3000 - HYMAX PRO 3000 10.xx 20150413 025spb00110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 10.1 025SPB01700-20-SH MOTORE COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.2 025SPB65151_ET CUSCINETTO A PAVIMENTO COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 10.3 025SPB25103_ET SUPPORTO RULLO DI RINVIO ------------------------------------------------------------------------------------------------------------------------------------------- 10.4 025SPB68123_ET GUIDE COMPLETE ------------------------------------------------------------------------------------------------------------------------------------------- 10.5 025SPB06110_ET ALTEZZA DI SOLLEVAMENTO FORBICE 990 MM ------------------------------------------------------------------------------------------------------------------------------------------- 10.6 025SPB42001 CILINDRO COMPLETO...
Page 202 20.xx Cuscinetto a pavimento 20150413 025spb65151_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 20.1 025SPB65101 CUSCINETTO A PAVIMENTO COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 20.2 9125_1-A6_4 DISCO ------------------------------------------------------------------------------------------------------------------------------------------- 20.3 9125_1-A8_4 DISCO ------------------------------------------------------------------------------------------------------------------------------------------- 20.4 9982-M8ZN DADO ESAGONALE ------------------------------------------------------------------------------------------------------------------------------------------- 20.5 97991-M8X55ZN VITE A TESTA SVASATA ------------------------------------------------------------------------------------------------------------------------------------------- 20.6 97991-M8X85ZN VITE A TESTA SVASATA ------------------------------------------------------------------------------------------------------------------------------------------- 20.7 025SPB05018...
Page 203 30.xx Elevatore a forbice 20150413 025spb06110_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 30.1 025SPB06100 FORBICE ESTERNA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 30.2 025SPB26150 FORBICE INTERNA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 30.3 025SPB68162 ASSALE COMPLETO ------------------------------------------------------------------------------------------------------------------------------------------- 30.4 9125-16ZN PERNO LEVA CILINDRO ------------------------------------------------------------------------------------------------------------------------------------------- 30.5 025SPB02026 PERNO LEVA CILINDRO ------------------------------------------------------------------------------------------------------------------------------------------- 30.6 9PAP202320P10 BUSSOLA DE ------------------------------------------------------------------------------------------------------------------------------------------- 30.7 9PAP303430P10...
Page 204 40.xx Rullo di rinvio 20150413 025spb25103_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 40.1 025SPB05130 ASTA DI RINVIO, PEZZO A SALDARE ------------------------------------------------------------------------------------------------------------------------------------------- 40.2 9982-M8ZN DADO ESAGONALE ------------------------------------------------------------------------------------------------------------------------------------------- 40.3 152638 RULLO DI RINVIO ------------------------------------------------------------------------------------------------------------------------------------------- 40.4 025SPB25106 SUPPORTO RULLI ------------------------------------------------------------------------------------------------------------------------------------------- 40.5 9125M08ZN DISCO ------------------------------------------------------------------------------------------------------------------------------------------- 40.6 9912M08X020ZN VITE A TESTA CILINDRICA -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SPRINTER MOBIL - HYMAX PRO 12.06.2015...
Page 205 50.xx Guide 20150413 025spb68123_et -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 50.1 025SPB68618 LEVA COMPLETA ------------------------------------------------------------------------------------------------------------------------------------------- 50.2 025SPB68719 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.3 025SPB68729 RAMPA COMPLETA 300 MM ------------------------------------------------------------------------------------------------------------------------------------------- 50.4 025SPB68720 RAMPA, PEZZO A SALDARE. ------------------------------------------------------------------------------------------------------------------------------------------- 50.5 025SPB78117 GUIDA LATO SECONDARIO, PEZZO A SALDARE. ------------------------------------------------------------------------------------------------------------------------------------------- 50.6 025SPB78017 GUIDA LATO PRIMARIO, PEZZO A SALDARE.
Page 206 60.xx Carrello con dispositivi elettrici SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 207 -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 60.1 601918 TASTO DOPPIA PRESSIONE ------------------------------------------------------------------------------------------------------------------------------------------- 60.2 990403 INTERRUTTORE PRINCIPALE ------------------------------------------------------------------------------------------------------------------------------------------- 60.3 0075MH01022-5-SH CAPPA DI COPERTURA ------------------------------------------------------------------------------------------------------------------------------------------- 60.4 0075MH01028-5-SH CARRELLO ------------------------------------------------------------------------------------------------------------------------------------------- 60.5 0075MH01018-5-SH ASSALE ------------------------------------------------------------------------------------------------------------------------------------------- 60.6 1686625044 RUOTA ------------------------------------------------------------------------------------------------------------------------------------------- 60.7 990133 + 990181 CONTATTO NORMALMENTE APERTO, CONTATTO NORMALMENTE CHIUSO ------------------------------------------------------------------------------------------------------------------------------------------- 60.8 990841 PROTEZIONE DI POTENZA...
Page 208 70.xx Elementi idraulici -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 70.1 600499 VALVOLA A SEDE ------------------------------------------------------------------------------------------------------------------------------------------- 70.2* 159604 VALVOLA ANTIRITORNO ------------------------------------------------------------------------------------------------------------------------------------------- 70.3 232HL01056-SH BLOCCO DI COMANDO ------------------------------------------------------------------------------------------------------------------------------------------- 70.4 982186 ASTA DI LIVELLO OLIO ------------------------------------------------------------------------------------------------------------------------------------------- 70.5 992463 MOTORE IN BAGNO D'OLIO ------------------------------------------------------------------------------------------------------------------------------------------- 70.6 160544 POMPA AD INGRANAGGI ------------------------------------------------------------------------------------------------------------------------------------------- 70.7 600161...
Page 209: Protocollo Di Montaggio
Protocollo di montaggio A seguito di un montaggio effettuato con successo bisogna compilare completamente questo fo- glio, ﬁ rmarlo, copiarlo e restituirlo al produttore entro una settimana. Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier L'impianto con numero di serie _____________________ è stato montato in data ____________________ dalla ditta ________________________________________ a _____________________________ è...
Page 210: Protocollo Di Trasmissione
13.1 Protocollo di trasmissione L'impianto ___________________________________ con numero di serie __________________________ è stato montato in data _____________________ dalla ditta ___________________________________ a ___________________________________________ è stato controllato in relazione alla funzionalità, alla sicurezza ed è stato messo in servizio. Le persone successivamente citate (operatori) sono state addestrate da un montatore con debita for- mazione e autorizzato del produttore o da un rivenditore contrattuale (perito) in relazione alla manipo- lazione del dispositivo di sollevamento.
Page 211: Controlli Di Sicurezza
Controlli di sicurezza 14.1 Controllo conclusivo prima della messa in servizio Copiare, compilare e lasciare nel registro di controllo Numero di serie: ________________________________ Fase del controllo Difet- Con- Note ordine toso trollo Man- succes- cante sivo Targhetta di identiﬁ cazione _________________________________ ________________________ Etichetta baricentro completo ______________________________ ________________________...
Page 212 14.2 Ispezione a vista e manutenzione periodici Copiare, compilare e lasciare nel registro di controllo Numero di serie: ________________________________ Fase del controllo Difet- Con- Note ordine toso trollo Man- succes- cante sivo Targhetta di identiﬁ cazione _________________________________ ________________________ Etichetta baricentro completo ______________________________ ________________________ Manuale di istruzioni per l’uso _______________________________ ________________________...
Page 213 14.3 Controllo di sicurezza straordinario Copiare, compilare e lasciare nel registro di controllo Numero di serie: ________________________________ Fase del controllo Difet- Con- Note ordine toso trollo Man- succes- cante sivo Targhetta di identiﬁ cazione _________________________________ ________________________ Etichetta baricentro completo ______________________________ ________________________ Manuale di istruzioni per l’uso _______________________________ ________________________...
Page 214 Elektroschaltplan Sicherheitsprüfung und Schutzmaßnahmen Der Schaltschrank wurde unter Beachtung der an- erkannten Regeln der Technik nach VDE0100/0113 Objekt: SPRINTER Standard II sowie der Unfallverhütungsvorschrift VBG4 (elek- Anlage: trische Anlagen und Betriebsmittel) gefertigt bzw. Kunde: errichtet und geprüft. Schaltplannummer: SPRINTER Standard II 02/15/001 Folgende Prüfungen wurden durchgeführt: - Spannungsprüfung und/oder Isolationsprüfung Erdung nach örtlichen Vorschriften...
Page 215: Electrical Circuit Diagram
Electrical circuit diagram Safety inspection and safety measures The control cabinet has been produced, set up and inspected according to recognized technol- Object: Sprinter Standard II ogy rules according to VDE0100/0113 and acci- System: dent prevention regulation VBG4 (electrical sys- Customer: tems and equipment) Circuit diagram number:...
Page 216: Schéma Électrique
Schéma électrique facturation selon nos conditions de service. Nous déclinons toute responsabilité pour les coûts des retouches par des tiers. Objet : Sprinter Standard II Installation : Client : Numéro du Contrôle de sécurité et mesures de protection schéma électrique : Sprinter Standard II L’armoire de commande a été...
Page 217: Esquema Eléctrico
Esquema eléctrico tación que no hayan sido puestos en servicio por nosotros, se realizarán contra la facturación de las mismas de acuerdo con nuestras condiciones del Objeto: Sprinter Standard II servicio. No se reconocerán los costes de las repa- Instalación: raciones realizadas por terceros.
Page 218: Schema Elettrico
Schema elettrico incluse le correzioni di schema dei collegamenti di impianti di distribuzione non realizzati da noi verranno eseguiti solo a pagamento in base alla Oggetto: Sprinter Standard II nostre condizioni di servizio. Non è possibile rispon- Impianto: dere di costi sostenuti da soggetti terzi. Cliente: Numero schema dei collegamenti:...
Page 219 AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 220 15.1 230 V 1~/PE SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
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Page 227 15.3 230 V 3~/PE | 400 V 3~/PE AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
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Page 235 15.5 400 V 3~/PE CE-STOP AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
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Page 241 15.6 400 V 4-pol. Hauptschalter/ 4-pole main switch/ 4 pôles disjoncteur principal/Interruptor principal 4 polos/interruttore principale 4 poli AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
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Page 245 Konformitätserklärungen/Declaration of conformity/Déclarations de confor- mité/Declaraciones de conformidad/Dichiarazione di conformità 16.1 SPRINTER MOBIL AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 246 16.2 HYMAX PRO SPRINTER MOBIL - HYMAX PRO 12.06.2015 AD H9451...
Page 247 AD H9451 12.06.2015 SPRINTER MOBIL - HYMAX PRO...
Page 248 Händleradresse/Telefon: Dealer address / phone: Adresse de revendeur / téléphone : Dirección/teléfono del distribuidor: Indirizzo rivenditore / telefono: 15-02 Otto Nußbaum GmbH & Co.KG • Kundendienst • Korker Str. 24 • D 77694 Kehl-Bodersweier www.nussbaum-group.de • e-Mail: service@nussbaum-group.de Service Hotline Germany: 0800 5 288 911 Service Hotline International: +49 180 5 288 911...

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