Pentair Jung Pumpen MultiCut 08/2 ME/1 Instructions De Service page 11

pump is submersed. Any residual liquid
would obstruct the ventilation of the
pump housing and therefore also hin-
der the pumping operation.
This situation can also occur if the
pump runs dry, pumps down to a lower
lever than that shown in the installation
drawing, or runs in "snore" mode dur-
ing the daily test run.
SERVICING
We recommend that you service the
equipment in accordance with EN
12056-4 and EN 60074-19.
To ensure continued reliability of ser-
vice, we recommend that you take out a
service contract.
Before carrying out any works:
disconnect the pump and the
controls from the mains and
take steps to ensure that it cannot be
emergized again.
Check the cable for mechanical
or chemical damage. A dam-
aged or kinked cable must be
replaced.
When using a chain to lift the
pump, please observe the rel-
evant national regulations re-
garding accident prevention. Lifting
gear must be checked regularly by an
expert in accordance with the legal reg-
ulations.
Motors in the EX range con-
form to the "flameproof enclo-
sures" ignition protection cat-
egory. Maintenance works that affect
the explosion protection may only be
carried out by authorised specialists or
by the manufacturer. When carrying out
repairs, all areas next to flameproof
gaps must be checked for damages
and, if necessary, replaced genuine
parts.
Oil check
The oil reservoir is sealed on the out-
side with a sealing screw.. In order to
check the mechanical seal, the oil, in-
cluding any residue, must be drained
from the oil reservoir and collected in a
clean measuring container.
• If the oil is contaminated with water
(milky), an oil change must be car-
ried out. Check again after a further
300 operating hours, but at the very
latest after 6 months!
All manuals and user guides at all-guides.com
• However, if the oil is contaminated
with both water and pollutants, then
not only the oil must be replaced, but
the mechanical seal as well.
For monitoring the oil reservoir, it is
also possible to retrofit the electrode of
our "DKG" or DKG-Ex" seal leak con-
trol device in place of the "DKG" sealing
screw.
Changing the oil
To ensure operational liability, the first
oil change should be carried out after
300 operating hours, with further oil
changes carried out after every 1000
operating hours.
If the number of operating hours is very
low, an oil change should still be carried
out at least once a year.
If wastewater with strongly abrasive
constituents is being pumped, the oil
changes should be carried out at cor-
respondingly shorter intervals.
Use HLP hydraulic mineral oil, viscosity
class 22 to 46, e.g. Mobil DTE 22, DTE
24, DTE 25, to replace the oil in the oil
reservoir.
The volume of oil required is 350 cm³ for
the MultiCut 08/2 M and 380 cm³ for the
MultiCut 08/2 M EX, 20/2 M and 20/2 M
EX.
The oil reservoir may only be filled with
the specified quantity of oil. Overfilling
will result in the pump being rendered
inoperable.
Checking the pump unit
The housing screws for the pump, and
the connecting and fixing screws of the
installation must be checked to ensure
they are fixed securely. They should be
tightened if necessary.
If the pump performance decreases, or
if increasingly loud noises can be heard
during operation, or if the cutting per-
formance decreases (the pump tends to
become blocked), the impeller and cut-
ting system must be checked for wear
by an expert and replaced if necessary.
Replace the wear plate
Replace the impeller
Worn impellers can have sharp
edges.
1. Block the cutting rotor with a piece of
wood and unscrew the central hexa-
gon socket screw
2. Unscrew the four hexagon so-
cket screws on the top of the spi-
ENGLISH
ral housing, and take off the spiral
housing.
3. Wear plate: Remove the old wear
plate, clean the housing carefully and
insert the new wear plate, making
sure it is fitted level (MA=2.5 Nm).
Impeller: Fit the new impeller
with the feather key onto the shaft,
using the same number of adjusting
washers as before.
4. Measure dimension B on each blade
and note the largest measurement.
5. Measure dimension A in several
places and note the smallest mea-
surement.
6. ATTENTION!
The
gap A-B must measure:
...08/2M = 0,5-0,7 mm,
...20/2M = 0,8-1,0 mm.
If the gap is larger or smaller, use
adjusting washers (12x16x0.2) under
the impeller to adjust the gap.
7. Screw the spiral housing and the oil
reservoir/motor back together again.
8. As a final step, put the cutting rotor
back on and adjust the cutting gap.
Checking the cutting clearance
Using a suitable tool, e.g. feeler gauge,
the cutting clearance between the cut-
ting rotor and the cutting plate can be
measured. A cutting clearance of over
0.2 mm must be reduced.
Adjustment of the cutting clearance
1. Block the cutting rotor with a piece of
wood and unscrew the central hexagon
socket screw.
2. Take off the compression piece, the
cutting rotor and an adjusting washer
impeller
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