Lubrication; System Test; Hardware - Textron E-Z-GO Shuttle 2 2007 Manuel D'exploitation Et D'entretien

Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings

LUBRICATION

Do not use more than three (3) pumps of grease in any
grease fitting at any one time. Excess grease may cause
grease seals to fail or grease migration into areas that
could damage components.
Putting more than three pumps of grease in a grease fit-
ting could damage grease seals and cause premature
bearing failure (Ref Fig. 19 on page 17).
Rack Ball Joint
Ref Lub 1
View From Underside Of Vehicle
Fig. 19 Lubrication Points
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
BOLT SIZE 1/4"
Grade 2
(5)
Grade 5
(8)
Grade 8
(8)
BOLT SIZE M4
Class 5.8
(2)
(Grade 2)
5.8
Class 8.8
(3)
8.8
(Grade 5)
Class 10.9
10.9 (4)
(Grade 8)
Ref Tsp 1
OPERATION AND SERVICE INFORMATION
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
5/16" 3/8"
4 8 15
(11) (20)
6 13 23
(18) (31)
6 18 35
(24) (47)
M5 M6
1 2 4
(3) (6)
2 4 7
(6) (10)
3 6 10
(8) (14)
Fig. 20 Torque Specifications and Bolt Grades
Owner's Manual and Service Guide

SYSTEM TEST

At monthly intervals, test the controller by allowing the
vehicle to roll down an incline with the accelerator pedal
released. Braking force should be felt at approximately 2
mph (3 kph) indicating that the system is functioning. If
vehicle speed continues to rise, apply the service brake
and have vehicle inspected by a trained mechanic.

HARDWARE

Periodically, the vehicle should be inspected for loose
fasteners. Fasteners should be tightened in accordance
with the Torque Specifications table (Ref Fig. 20 on page
17).
Use care when tightening fasteners and refer to the
Technician's Repair and Service Manual for specific
torque values.
Generally, three grades of hardware are used in the vehi-
cle. Grade 5 hardware can be identified by the three
marks on the hexagonal head and grade 8 hardware is
identified by 6 marks on the head. Unmarked hardware is
Grade 2 (Ref Fig. 20 on page 17).
7/16" 1/2" 9/16"
24 35 55
(33) (47) (75)
35 55 80
(47) (75) (108)
55 80 110
(75) (108) (149)
M8 M10 M12
10 20 35
(14) (27) (47)
18 35 61
(24) (47) (83)
25 49 86
(34) (66) (117)
5/8" 3/4" 7/8"
75 130 125
(102) (176) (169)
110 200 320
(149) (271) (434)
170 280 460
(230) (380) (624)
M14
55
(76.4)
97
(131)
136
(184)
1"
190
(258)
480
(651)
680
(922)
Page 17