REMS Turbo K Notice D'utilisation page 8

eng
1.2.2. Working range REMS Turbo Cu-INOX
Sawblade
Stainless steel pipes, copper pipes and other materials Ø 76 mm
1.3.1. Speed/cutting rate REMS Turbo K
Sawblade speed, no-load
Sawblade speed, full-load
Cutting rate at full load
1.3.2. Speed/cutting rate REMS Turbo Cu-INOX
Sawblade speed, no-load
Sawblade speed, full-load
Cutting rate at full load
1.4.1. Electrical data REMS Turbo K
230 V 1~; 50-60 Hz; 1200 W; 5.7 A
or 110 V 1~; 50-60 Hz; 1200 W; 11.4 A;
fuse (mains) 10 A (B), intermittent operation S3 20% (AB 2/10 min),
all-insulated, interference-suppressed.
1.4.2. Electrical data REMS Turbo Cu-INOX
230 V; 50-60 Hz; 500 W; 2.5 A or 110 V; 50-60 Hz; 500 W; 5.0 A;
fuse (mains) 10 A (B), intermittent operation S3 20% (AB 2/10 min),
all-insulated, interference-suppressed.
1.5. Dimensions
LxWxH: 425x490x600 mm (16
1.6. Weights
REMS Turbo K
REMS Turbo Cu-INOX
1.7. Noise data
Workstation-related emission data
Sound capacity level
1.8. Vibrations
Weighted effective value of acceleration
REMS Turbo Cu-INOX
REMS Turbo K
2. Commissioning
Do not carry the machine by the motor handle, but with both hands on the
stand.
2.1. Electrical connection
Note the mains voltage! Before connecting the machine, check
whether the voltage on the rating plate matches the mains voltage. If
you work with cooling lubricant or in humid environment, the machine
has to be run with a residual current – operated circuit – breaker (a.e.:
earth leakage circuit breaker, FI-breaker 30 mA).
2.2.1. Setting up REMS Turbo K
Attachment to workbench by four M 10 bolts (length 20 mm plus
worktop thickness) from underneath into the cooling lubricant
container.
Fill the cooling lubricant container (14) with the supplied cooling lubri-
cant REMS Spezial (2 liters). For drinking water pipes use REMS
Sanitol.
To empty the coolant lubricant container detach the short hose section
of the coolant lubricant pump from the gear unit housing, hold it in a
container, and switch on the machine.
2.2.2. Setting up REMS Turbo Cu-INOX
Attachment to workbench by four M 10 bolts (length 65 mm plus
worktop thickness) and nuts.
2.3. Mounting (changing) the sawblade
Pull out the mains plug!
While making a selection of a sawblade, please note that the space of
the toothing shall be smaller than the wall thickness of the material to
be cut. Otherwise the sawblade gets jammed and breaks.
Unhook the tension spring (1) using a screwdriver. Disconnect the
connecting strap (3). Remove the four screws from the safety cover
(4) using the supplied Allen key and take off the complete safety
cover (4) to the front (do not dismantle it!). Undo the hex. nut for
fastening the sawblade (right-hand thread) using the supplied ring
spanner, size WAF 27. Remove the shim. Insert (change) the
Ø 225 mm sawblade (7).
Important! Only use genuine REMS universal circular sawblades!
The extra holes in the sawblades for the REMS Turbo are arranged
offset, so that the sawblade can only be fitted with its teeth pointing in
115 rpm
the sawing direction.
73 rpm
Fit the shim, tighten the hex.nut, on no account omit to fit the safety
52 m/min
cover (risk of accidents). Attach the tension spring (1) and the
connecting strap(3).
60 rpm
40 rpm
3. Operation
28 m/min
Important: Chuck material savely! Apply moderate feed pressure!
3.1. Operating sequence
Chuck the material such that the mark on the visor (6) is above the
required parting point. Clamp the material with the chucking lever
(16). Do not chuck excessively, particularly thin-walled pipes, to avoid
oval deformation. Otherwise, during operation, tensions will break free
which could lead to a breakage of the sawblade. Operate the fingertip
switch in the feed handle (2) and saw through the material. If the
material to be chucked is less than half the width of the vice, a stock
of identical size must be placed in the empty side of the vice so that
the vice holds the material parallel. If, e.g. due to a resharpened
sawblade, the workpiece cannot be thoroughly cut, a support is to be
3 / " x 19 1 / " x 23 2 / ")
4 3 3
put under the workpiece.
REMS Turbo K: For thin-walled pipes use clamp insert (Art.No.
849170)!
22 kg (48 lbs)
17 kg (37 lbs)
3.2. Material support
Long bar stock must be supported using the REMS Herkules (Art.No.
120100).
90 dB (A)
105 dB (A)
3.3. Cooling lubricant (REMS Turbo K)
If operation is with an automatic cooling lubricant unit, cooling and
lubrication must be with REMS Spezial or REMS Sanitol (for drinking
water pipes). These cooling lubricants ensure a tidy sawing cut, long
12.2 m/s 2
life of the sawblades and a smooth sawing sequence.
20.1 m/s 2
3.4. Length stop (REMS Turbo K)
If several parts of identical length have to be sawn off, the length stop
can be set to the required part length in the range from 5 to 300 mm.
To do so, loosen the clamping bolt (11), position the length stop to the
required part length, and retighten the clamping bolt.
3.5. Sawing bevels (REMS Turbo K)
Release the clamping lever (8) on the bearing block (10). Set the
bevel angle using the scale (9). Tighten the clamping lever. The posi-
tion of the clamping lever handle can be changed by lifting the handle
vertically upwards and turning it.
3.6. Sawing of hard-to-machine materials (REMS Turbo K)
To saw stainless steel, use the electronic speed control (Art.No.
565051). Cool and lubricate with REMS Spezial or REMS Sanitol (for
drinking water pipes).
According to the regulations of pipe manufacturers, stainless steel
pipes of pressfitting-systems have to be dry-cut. For this, apply REMS
Turbo Cu-INOX (Art.No. 849005) with REMS circular metal sawblade
HSS, especially for stainless steel pipes.
4. Maintenance
Pull out the mains plug before any servicing or repair work! Such work
must be carried out only by experts and trained personnel.
4.1. Servicing
The REMS Turbo is maintenance-free. The gear unit runs in a permanent
grease filling and therefore requires no lubrications.
4.2. Inspection/maintenance
The motor of the REMS Turbo has carbon brushes. As these are subject
to wear, they must be checked and if nessesary replaced from time to
time. To do so, undo the 4 bolts on the motor handle by approx. 3 mm, pull
the motor handle to the rear and remove the two covers from the motor
housing. See also 5. Action in the event of faults.
eng