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a
d
45°
135°
135°
c
b
e
3
New
CYLINDER AND PISTON
2. Position:
Top ring
G
2nd ring
G
Oil ring
G
Offset the piston ring end gaps as
shown.
a Top ring end
b 2nd ring end
c Oil ring end (upper)
d Oil ring
e Oil ring end (lower)
3. Install:
Piston 1
G
Piston pin 2
G
Piston pin clips 3
G
NOTE:
Apply engine oil onto the piston pin and pis-
G
ton.
Be sure that the arrow mark a on the piston
G
points to the exhaust side of the engine.
Before installing the piston pin clip, cover the
G
crankcase with a clean rag to prevent the
piston pin clip from falling into the crankcase.
Install the piston pin clips with their ends fac-
G
ing downward.
4. Lubricate:
Piston
G
Piston rings
G
Cylinder
G
NOTE:
Apply a liberal coating of engine oil.
Cylinder
1. Install:
Dowel pins
G
O-ring
G
Gasket 1
G
Cylinder 2
G
NOTE:
Install the cylinder with one hand while com-
pressing the piston rings with the other hand.
CAUTION:
Pass the timing chain 3 through the tim-
G
ing chain cavity.
Be careful not to damage the timing chain
G
guide 4 during installation.
4 - 45
ENG
New
New
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