Pre-Installation Checks - RIB DUKE 24V Manuel D'instructions

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INSTALLATION DUKE

PRE-INSTALLATION CHECKS

The leaf must be fixed firmily on the hinges to the pillars, must not be flexible during the
movement and must move without frictions.
Before the installation of DUKE, verify all dimensions etc.
There's no need for any modification, if the gate is like that shown in Fig. 1.
Gate features must be uniformed with the standards and laws in force. The gate can be
automated only if it is in a good condition and its conditions comply with the EN 12604 norm.
- The gate leaf does not have to have a pedestrian opening. In the opposite case it is necessary
to take the appropriate steps, in accordance with EN 12453 norm point 6.5.1 (for instance; by
preventing the operation of the motor when the pedestrian opening is opened, by installing a
safety microswitch connected with the control panel).
- No mechanical stop shall be on top of the gate, since mechanical stops are not safe enough.
PREPARE THE CEMENTATION OF THE FOUNDATION BOX
- Excavate a hole next to the pillar (Fig. 3).
- On the side of foundation box a Ø 60 mm pipe should be fitted to drain water. On the side of the
box another Ø 32 mm pipe should be fitted. Pipe should be flexible, sturdy and insulated type,
to let out electrical wiring (use holes on internal side of gate opening).
ENSURE THAT THE CABLE JOINTS ARE MADE inside a sealed junction box OUTSIDE THE
FOUNDATION BOX (The junction box can be built-in to the wall or surface mounted, positioned
at a safe height and must comply with the relevant standards).
- Use a level to position the box so that the upper edge of the cover corresponds with the finished
floor level.
- The centreline of the pintles must be perfectly in line with the centreline of the operating arm
mounting shaft.
- For DUKE 24V 110°: Cement the foundation box by checking that its shorter sides are perfectly
parallel to the gate when it is CLOSED.
- For DUKE 24V 180°: Cement the foundation box by checking that its shorter sides are perfectly
perpendicular to the gate when it is CLOSED.
- Insert the bolts for cover fixing in the specific places located into the foundation box.
INSTALLING THE DUKE 24V 110°
- Make sure that the pivot of foundation box is well greased.
- Lay down the ball (CVA1479)
- Insert drive rod CME5224 after fitting release system (Pict. 7).
- Fit gate bracket plate CME6987 through its pivot in the drive rod (Pict. 8).
- Place gate leaf between upper hinge and plate of gate bracket (hinge and pivot of gate
bracket plate should be perfectly aligned).
- Weld carefully bracket plate on the leaf.
- Fit adjusting open position bolt A (Pict. 10) M10X30 and relevant nut.
- Fit Duke operator inside the foundation box (Pict. 4).
- Screw on pulling lever adjusting bolt M10x60 and relevant nut (Pict. 10).
- Fit joint lever CCA1360 (Pict. 4).
- ATTENTION: joint lever CCA1360 must be fitted as shown in Pict. 4. Should it be difficoult to fit,
activate electrically the operator.
ADJUSTMENT OF DUKE 24V 110° MECHANICAL STOPPER - Pict.10
The DUKE system requires no floor stoppers or other accessories as the gate travel
limit is determined by means of adjustable screws located internally of the box.
Access to the screws is gained by lifting the cover.
- To adjust the travel limit for the opening movement of the gate, simply turn the
screw (A) left or right as appropriate, then secure the lock nut to prevent the screw
from slipping out of position subsequently (Pict. 10).
Same adjusting must be done also with screw (C) for closing, in order to let the release
system to engage and disengage.
N.B.: in closing the leaves must stop against the stoppers inside the box.
The leaves must not hit the gate closing floor stopper on the ground, otherwise to
release the operator it will be much less comfortable.
Parts to install according to BS EN 12453 standard
COMMAND TYPE
Skilled persons
(out of public area*)
Hold-to-run operation
Impulsive - in sight
(e.g. push-button)
impulsive - out of sight
(e.g. remote)
automatic
* a typical example are those doors which do not have access to any public way
A: Hold-to-run operation made by push-button ex: code ACG2013
B: Hold-to-run operation made by key selector ex: code ACG1010
C: Adjustable power of the motor or photocells to respect impact forces as indicated in
Annex A
D: Safety strips and/or other additional devices to reduce the probability of contact with
the door.
E: Devices installed in such a way that a person can not be touched by the door.
CCA1360
LEFT
32
USE OF THE SHUTTER
Skilled persons
(public area)
A B
C or E C or E
C or E C and D, or E
C and D, or E C and D, or E
CCA1360
RIGHT
Not skilled
persons
Not possible
C and D, or E
C and D, or E
C and D, or E
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