Table des Matières
Publicité
Table of contents
I.
Introduction/general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
II.
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
III.
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IV.
Description of the machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
V.
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
VI.
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Vll.
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Vll.
R epair area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Vll.
Preparation of the repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Vll.3
After the repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Vll.4
Repairs to passenger car tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Vll.5
Repairs to truck and utility vehicle tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Vlll.
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
lX.
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
X.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/33
Xl.
Spare parts list and explosion drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35/36
l.
Introduction/general information
• T his manual explains the correct handling of the machine. It should be studied before the machine is put into operation for the
first time, and read regularly when the machine is operated.
• W henever the machine is sold again, pass on this manual to the new owner.
• R EMA TIP TOP Thermopress machines are specifically designed for the vulcanization of skives filled with uncured rubber on
passenger car, light truck, truck, tractor, industrial and small EM tyres. The machines are adapted to the working conditions
under which these operations are carried out.
• F or information about the preparation of tyre injuries, refer to the separate REMA TIP TOP tyre repair instructions (one-way/
two-way system).
• B esides the explanations and safety instructions in this manual, the user has to take into account the precautions relating to
the use of all technical devices.
• A ll the information given in this manual refers only to the use of original REMA TIP TOP materials, accessories and spare
parts.
• W e reserve the right to carry out modifications which we consider to be technically advantageous.
• A proper repair requires not only the use of high quality repair materials and tools but also an appropriate working environment,
for example:
- good illumination
- well-trained staff
- periodical cleaning of the working place and the tools
• © 009 These instructions are copyright. Their reproduction (including reproduction through various photographic methods
and storage by any electronic medium) is subject to the approval of REMA TIP TOP GmbH, 85586 Poing / Germany. Any com-
mercial use of these instructions or any part of them is prohibited
ll.
Safety instructions
• B efore putting the device into operation for the first time, read the manual carefully step by step! Always observe the safety
instructions.
• Always keep the manual accessible to the operators!
• T he local mains power supply must be equal to that stated on the machine data plate. If it is not equal to that stated on the
machine data plate, do not connect the machine! Have it connected by a qualified specialist!
• Do not leave the machine unattended when it is operating.
• Observe the relevant measures for fire protection.
• Never exceed or change the settings etc. listed in this manual.
• Avoid rolling over cables and air lines.
• R egularly check the connection cables and mains plugs for any damage, and, if necessary have them replaced by a qualified
service technician.
• I mmediately remove defective or damaged parts from the work place, and replace them by original REMA TIP TOP spare parts.
Make sure that the machine cannot be put back into operation until it is repaired completely.
• P rotect the machine from moisture and damp. Do not open the heating plates. Risk of electric shock!
• Allow only a specialist to carry out any work on electric and pressure-exerting parts.
• O nce a month, check the machine for wear and/or ageing-related defects such as corrosion, deformation etc.; replace the
parts concerned as quickly as possible.
• D o not touch the heating plates when the machine is working or cooling down. Danger of burning.
• K eep your hands and feet clear of the space between the heating plates and the tyre, when closing the pressure unit. Risk of
entrapment!
• M ake sure the tyre and the machine are secured well when working without the support stand. Take the appropriate measures
to secure the machine and the tyre against rolling or tilting.
• W hen using an extension lead, make sure that the cable diameter is sufficient. Always completely unwind cable drums. Fire risk!
• U se the REMA TIP TOP Thermopress machines described in this manual only for curing repair areas on tyres which have been
prepared correctly with original REMA TIP TOP materials.
• O bserve general safety instructions and the specific regulations for prevention of accidents from the employer's liability insur-
ance association.
• W hen the machine has to be put out of service and to be disposed of, observe the relevant regulations on waste separation,
recycling and the correct disposal of used parts.
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Publicité
Table des Matières
