REMS Turbo K Notice D'utilisation page 9

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2.2.1. Setting up REMS Turbo K
Attachment to workbench by four M 10 bolts (length 20 mm plus worktop thick-
ness) from underneath into the cooling lubricant container.
Fill the cooling lubricant container (14) with the supplied cooling lubricant REMS
Spezial (2 liters). For drinking water pipes use REMS Sanitol.
To empty the coolant lubricant container detach the short hose section of the
coolant lubricant pump from the gear unit housing, hold it in a container, and
switch on the machine.
2.2.2. Setting up REMS Turbo Cu-INOX
Attachment to workbench (Fig. 3) by four M 10 bolts (length 65 mm plus worktop
thickness) and nuts.
2.3. Fitting (Changing) the Metal Circular Saw Blade (Fig. 5)
WARNING WARNING
Pull out the mains plug!
When selecting the metal circular saw blade, make sure that the tooth pitch is
smaller than the (wall) thickness of the material to be cut because otherwise
the metal circular saw blade will bite in and break.
Pull the arm (3) with the visor (6) over the collar of the protective cover (4) and
set it down (do not remove) in the direction of the clamping lever (16). Loosen
the 4 screws of the protective cover (4) with the Allen key provided and drop
back the protective cover (4) completely (do not remove!). Loosen the hexag-
onal nut for fastening the metal circular saw blade (right-hand thread) with the
size 27 ring spanner provided. Remove the washer. Insert (change) metal
circular saw blade (7). The holes of the metal circular saw blade for REMS
Turbo are arranged offset so that the metal circular saw blade can only be
inserted with the saw teeth facing in sawing direction. Fit the washer, tighten
the hexagonal nut. Move the protective cover (4) into position in the saw housing
with the bore on the spiral clamping pin (1) and fasten with the 4 screws. Place
the visor (6) over the metal circular saw blade and hang into the collar of the
protective cover (4).
NOTICE NOTICE
Use only original REMS metal circular saw blades!
WARNING WARNING
Always refi t the protective cover completely, danger of injury!
3. Operation
WARNING WARNING
Chuck material savely! Apply moderate feed pressure!
3.1. Operating sequence
Chuck the material such that the mark on the visor (6) is above the required
parting point. Clamp the material with the chucking lever (16). Do not chuck
excessively, particularly thin-walled pipes, to avoid oval deformation. Otherwise,
during operation, tensions will break free which could lead to a breakage of the
sawblade. Press the safety inching switch in the feed handle (2) and saw through
material. If the material to be chucked is less than half the width of the vice, a
stock of identical size must be placed in the empty side of the vice so that the
vice holds the material parallel. If, e.g. due to a resharpened sawblade, the
workpiece cannot be thoroughly cut, a support is to be put under the workpiece.
REMS Turbo K: For thin-walled pipes use clamp insert (accessory art. no.
849170)!
3.2. Material support
WARNING WARNING
Longer material bars must be supported by the REMS Herkules 3B (accessory
art. no. 120120) or REMS Herkules Y (accessory art. no. 120130).
3.3. Cooling lubricant (REMS Turbo K)
If operation is with an automatic cooling lubricant unit, cooling and lubrication
must be with REMS Spezial or REMS Sanitol (for drinking water pipes). These
cooling lubricants ensure a tidy sawing cut, long life of the sawblades and a
smooth sawing sequence.
3.4. Length stop (REMS Turbo K)
If several parts of identical length have to be sawn off, the length stop can be
set to the required part length in the range from 5 to 300 mm. To do this, loosen
the hexagon head screw (11), position the length stop (12) to the desired part
length and tighten the hexagon head screw again.
3.5. Sawing bevels (REMS Turbo K)
Release the clamping lever (8) on the bearing block (10). Set the bevel angle
using the scale (9). Tighten the clamping lever. The posi tion of the clamping lever
handle can be changed by lifting the handle vertically upwards and turning it.
3.6. Sawing of hard-to-machine materials (REMS Turbo K)
To saw stainless steel, use the electronic speed control (accessory art. no.
565051). Cool and lubricate with REMS Spezial or REMS Sanitol (for drinking
water pipes).
According to the regulations of pipe manufacturers, stainless steel pipes of
pressfi tting-systems have to be dry-cut. For this, apply REMS Turbo Cu-INOX
(art. no. 849006) with REMS circular metal sawblade HSS (art. no. 849706),
especially for stainless steel pipes.
3.7. Deburring
Outside/inside pipe deburring (only REMS Turbo Cu-INOX)
With the REMS REG 10 – 54 E (accessory art. no. 113835) pipes of Ø 10 – 54
mm, Ø ½ – 2⅛" can be deburred on the inside and outside. There is a bit holder
on the back of the cutting wheel shaft (Fig. 4).
4. Cooling lubricant
Only use REMS cooling lubricants. They ensure perfect sawing results, long
life of the saw blades and considerably relieve stress on the tools.
NOTICE NOTICE
REMS Spezial: High alloy mineral oil-based cooling lubricant. For all materials:
steel, stainless steel, non-ferrous metals, plastics. Can be washed out with
water, tested by experts. Mineral oil-based cooling lubricants are not approved
for drinking water pipes in different countries, e.g. Germany, Austria and Swit-
zerland. Mineral oil-free REMS Sanitol must be used in this case. Observe the
national regulations.
REMS Sanitol: Mineral oil-free, synthetic cooling lubricant for drinking water
pipes. Completely soluble in water. According to regulations. In Germany
DVGW test no. DW-0201AS2032, Austria ÖVGW test no. W 1.303, Switzerland
SVGW test no. 7808-649. Viscosity at –10°C: ≤ 250 mPa s (cP). Pumpable up
to –28°C. Easy to use. Dyed red for checking washout. Observe the national
regulations.
Both cooling lubricants are available in aerosol cans, spray bottles, canisters
and barrels.
NOTICE NOTICE
All REMS cooling lubricants may only be used in undiluted form!
5. Maintenance
Notwithstanding the maintenance described below, it is recommended to send
in the power tool to an authorised REMS contract customer service workshop
for inspection and periodic testing of electrical devices at least once a year. In
Germany, such periodic testing of electrical devices should be performed in
accordance with DIN VDE 0701-0702 and also prescribed for mobile electrical
equipment according to the accident prevention rules DGUV, regulation 3
"Electrical Systems and Equipment". In addition, the respective national safety
provisions, rules and regulations valid for the application site must be considered
and observed.
5.1. Servicing
WARNING WARNING
Pull out the mains plug before maintenance work!
Clean the REMS Turbo regularly especially when it has not been in use for a
long time. Clean plastic parts (e.g. housing) only with REMS CleanM machine
cleaner (Art. No. 140119) or a mild soap and a damp cloth. Do not use house-
hold cleaners. These often contain chemicals which can damage the plastic
parts. Never use petrol, turpentine, thinner or similar products for cleaning.
Make sure that liquids never get onto or inside the power tool. Never immerse
the power tool in liquid.
There is no need to inspect the cooling lubricant because new cooling lubricant
always has to be refi lled because it is used up. For hygiene reasons, the cooling
lubricant tank must be cleaned regularly, at least once a year, from dirt and
chips.
5.2. Inspection/Maintenance
WARNING WARNING
Pull out the mains plug before maintenance and repair work! This work
may only be performed by qualifi ed personnel.
The REMS Turbo is maintenance-free. The gear unit runs in a permanent
grease fi lling and therefore requires no lubrications. The motor has carbon
brushes. These are subject to wear and must therefore by checked and changed
by qualifi ed specialists or an authorised REMS customer service workshop
from time to time.
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