Technical Data; Noise Information - Roller Polo Notice D'utilisation

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Translation of the Original Instruction Manual
Fig. 1 – 2
1 Crossbar
2 Bender unit
3 Sliding pieces
4 Dented rod
5 Wing screw
Please read before commissioning!
NOTICE
The unit has been designed with the benefit of the most up-to- date technology and
to recognised safety regulations, and is safe to ope rate. However, if it is used incor-
rectly or for a purpose for which it was not intended, risks to the user or to third
parties or damage to property may result. For this reason, read and comply with the
safety instructions!
Basic Safety lnstructions
CAUTION
● Only use the unit for the purpose for which it was intended, with due attention to
the general safety and accident prevention regu lations.
● Only allow trained personnel to use it. Apprentices may only operate the unit
when they are older than 16, when this is necessary for their training, and under
the supervision of a trained operative.
● Keep the work area tidy. Clutter can prove dangerous.
● Do not expose the unit to rain or to damp or wet surroundings. Store the unit
where it is dry and safe.
● Provide adequate lighting at the workplace.
● Wear suitable work clothes, keep long hair well clear, take off gloves, jewellery
and similar.
● Use personal safety equipment (e. g. safety glasses, ear protectors).
● Keep bystanders away, especially children.
● Keep hands away from moving (rotating) parts.
● Take up a firm standing position during operation.
● Check the unit occasionally for damage, and to see that it is operating correctly.
● Replace worn parts as early as possible.
● Only use genuine spare parts and accessories, for personal safety reasons, to
ensure correct operation of the unit, and to pre serve the basis for warranty claim.
● All unauthorised modifications of the unit are prohibited for safety reasons.
● All repair work must be performed only by specialist personnel or by persons
familiar with the unit.
Use for the intended purpose
CAUTION
Use ROLLER'S Polo for bending pipes up to 90° only as intended. Permissible
materials: soft copper pipes, also thin wall. Soft uncoated copper pipes, uncoated
carbon steel pipes for use in pressfitting systems, soft precision steel tubes and
composite pipes.
All other uses are not as intended and are therefore not permissible.
Explanation of symbols
Read the operating instructions before use

1. Technical Data

1.1. Article numbers
Bending formers
Bender drive
Universal crossbar 10 – 26 (⅜ – ⅞)
Crossbar 32
Steel case
Device for reverse bends on installed pipes
1.2. Capacity
Soft copper tubes, also thin-walled
Coated soft copper tubes, also thin-walled heating tubes
according to DIN EN 1057
Coated C-Stahl tubes of pressfitting systems
Soft precision steel tubes according to DIN 2391–2394
black or coated
Muliti-layer composite tubes
Hard copper pipes have to be annealed!

1.3. Noise information

Emission at workplace
6 Bending former
7 Feed lever
8 Direction of arrow
9 Marking
see table
153100
153125
153115
153265
153140
Ø 10 – 22 mm
Ø ⅜ – ⅞"
s ≤ 1 mm
Ø 10 – 18 mm
Ø ⅜ – ⅝"
s ≤ 1 mm
Ø 12 – 18 mm
Ø 10 – 18 mm
s ≤ 1 mm
Ø 14 – 32 mm
70 dB (A)
2. Setting up
Put the crossbar (1) on the bender unit (2), so that the sliding pieces (3) for the
desired pipe size are positioned towards the dented rod (4). The sliding pieces
are marked with the various pipe sizes. Fasten the crossbar with the wing screw
(5). Choose the correct former (6) and put it on the ratchet bar (4). Press the
feed lever (7) in indicated direction (8) down wards and push the former (dented
rod) back towards the handle. Release feed lever (7).
3. Operation
Turn the sliding pieces (3) as such, that the related radius of the indicated pipe
size is positioned opposite the former. Put the pipe in between the form and
sliding piece. Press feed lever a few times in indicated direction (8) and drive
the former as far as desired. Push the feed lever towards indi cated direction
(8) and push the form if necessary with the bent pipe back wards. Take the pipe
out.
Bespoke bending (Fig. 2)
On the outer side of the bending formers (6) two markings (9) are indicated,
which allow for precise bending. At this point the bespoke mark is to be made
at the marking (9) over the centre at which the 90° bend should be completed.
CAUTION
The formers and the sliding pieces are made of glass-fibre rein forced polyamide.
This artificial material has a special positive sliding ef fect, is highly-tensile and
resistant to heat up to app. 150°C. Annealed copper pipes should therefore be
cooled down to below this temperature.
4. Service / Repair
The unit is maintenance-free, no service required.
5. Manufacturer's Warranty
The warranty period shall be 12 months from delivery of the new product to the
first user. The date of delivery shall be documented by the submission of the
original purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warranty
period, which are clearly the consequence of defects in production or materials,
will be remedied free of charge. The remedy of defects shall not extend or
renew the warranty period for the product. Damage attributable to natural wear
and tear, incorrect treatment or misuse, failure to observe the operational
instructions, unsuitable operating materials, excessive demand, use for unau-
thorized purposes, interventions by the customer or a third party or other
reasons, for which ROLLER is not responsible, shall be excluded from the
warranty.
Services under the warranty may only be provided by customer service stations
authorized for this purpose by ROLLER. Complaints will only be accepted if
the product is returned to a customer service station authorized by ROLLER
without prior interference in an unassembled condition. Replaced products and
parts shall become the property of ROLLER.
The user shall be responsible for the cost of shipping and returning the product.
The legal rights of the user, in particular the right to make claims against the
seller under the warranty terms, shall not be affected. This manufacturer's
warranty only applies for new products which are purchased in the European
Union, in Norway or in Switzerland.
This warranty is subject to German law with the exclusion of the United Nations
Convention on Contracts for the International Sales of Goods (CISG).
6. EC declaration of conformity
ROLLER hereby declares that the one-hand tube bender described in this
operating manual complies with the DIN 31000 standard.
Waiblingen, 01. 02. 2012
Albert ROLLER GmbH & Co KG
Manufacturer of Tools and Machines
D-71332 Waiblingen
Rainer Hech
7. Spare parts lists
For spare parts lists, see www.albert-roller.de → Downloads → Parts lists.
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