Repacking The Fluid Section - Titan SPEEFLO PowrLiner 1800M Notice D'utilisation

Repacking the Fluid Section

1. Remove the foot valve assembly using the steps in the
"Servicing the Valves" procedure above.
NOTE: The outlet valve does not need to be
disassembled from the piston rod for this
procedure.
Retainer Nut
Piston Guide
Upper Packing
Assembly
Pump Manifold
Pump
Manifold
Mounting
Screw
Lower Packing
Assembly
Piston Rod
2. Using 3/8" a hex wrench, loosen and remove the two
pump block mounting screws.
3. Pull the pump block down approximately 1/2" from the
gear box housing.
4. Slide the pump block and piston rod forward until the
piston rod is out of the T-slot on the slider assembly.
5. Slide the piston rod out through the bottom of the pump
block
6. Loosen and remove the retainer nut and piston guide from
the pump block.
7. Remove the upper and lower packings from the pump block.
8. Clean the pump block.
9. Locate the new upper and lower packings and pack the
areas between the packing lips with grease. Lubricate the
o-rings on the exterior of the packings with grease.
10. Inspect the piston rod for wear and replace if necessary.
11. Insert the upper packing into the top of the pump block
with the raised lip on the packing facing down.
12. Insert the piston guide into the retainer nut. Thread the
retainer nut into the pump block until it is hand tight.
13. Pre-form the lower packing using the lower packing sizing
tool (included in the repacking kit).
14a. PL1800M - Install lower packings partially into the bottom
of the pump block with raised lip and the O-ring facing up.
14b. PL2800M - Insert the lower packing partially into the
bottom of the pump block so that the side that has the
o-ring closest to the face of the packing faces up.
PL1800M/PL2800M PL1800M
Install upper packing
Install lower packings
with raised lip
with raised lip and
facing down.
O-ring facing up.
Raised Lip
Raised Lip
English
PL1800M
PL2800M
Install lower packing
with large beveled
edge facing up.
Large Beveled Edge
O-Ring
15. Push the lower packing into position using the lower
packing insertion tool (see Fluid Section Assembly parts
list for lower packing insertion tool P/N).
16. Inspect the piston rod for wear and replace if necessary.
NOTE: Coat the piston guide tool and the piston rod
with grease before inserting them into the pump
block.
17. Place the piston insertion tool (included in the repacking
kit) over the top of the piston rod.
18. Insert the piston rod into the bottom of the pump block,
through the lower packing, through the upper packing, and
out through the retainer nut. Using a rubber mallet, tap
the bottom of the piston rod lightly until the piston rod is in
position in the pump block.
NOTE: When repacking the fluid section, make sure the
raised lip on the bottom of the lower packing is
fully outside the packing around the piston rod
after insertion of the piston rod.
19. Remove the piston insertion tool from the top of the piston
rod.
20. Using a wrench, tighten the retainer nut into the pump
block. Torque to 300-360 in. lbs.
21. Slide the top of the piston rod into the T-slot on the slider
assembly.
22. Position the pump block underneath the gear box housing
and push up until it rests against the gear box housing.
IMPORTANT: Make sure the transducer is aligned properly
with the hole in the pump block during reassembly.
Improper alignment may cause damage to the transducer
gasket.
23. Thread the pump block mounting screws through the
pump block and into the gear box housing. Torque to
400-440 in. lbs.
24. Reassemble the foot valve assembly into the pump block.
NOTE: During reassembly, make sure the o-ring
between the pump block and foot valve housing
is lubricated with grease and in position.
25. Thread the siphon tube into the foot valve housing and
tighten securely. Make sure to wrap the threads on the
siphon tube with
the return hose into the clamp on the siphon tube.
26. Thread the return hose into the pump block and tighten
securely.
27. Place the front cover on the gear box housing and secure
in position using the four front cover screws.
28. Turn on the sprayer by following the procedure in the
"Operation" section of this manual and check for leaks.
NOTE: Repacking kit P/N 730-401 (PL1800M) or 0555960
(PL2800M) is available. For best results use all
parts supplied in this kit.
14
tape before assembly. Replace
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