Servicing The Fluid Section - Titan HYDRA X 4540 Manuel D'entretien

SERVICING
2.3

SERVICING THE FLUID SECTION

The performance of a 4540 can be converted to a 7230
i
(and vice versa) by purchasing a conversion assembly
(see bottom of parts chart, page 49).
27
14
15
16
17*
18
13
8
6
9
11
10
11
5
Use of non-Titan service parts may void warranty.
Ask for original parts made by Titan for best services.
This pump should receive a routine servicing after
Attention
approximately 1,000 hours of use. Earlier servicing
is required if there is excessive leakage from the top
packing or if pump strokes become faster on one
stroke or the other. The use of Titan Piston Lube
(P/N 314-480) is recommended as an upper packing
lubricant. Do not substitute oil, water, or solvent for
an upper packing lubricant.
12
DISASSEMBLY PROCEDURE
1.
Test pump before disassembly.
Troubleshooting Guide - Fluid Section in the Operation manual to
assist in determining the cause and solution to various problems.
2.
Remove siphon tube assembly.
3.
Remove the cover screws and remove the cover (fig. 25, item 1).
The coupler sleeve (2) should now be exposed.
4.
Push the coupler sleeve upwards. The O-ring underneath it
26
will give some resistance. Push the coupler sleeve upwards to
expose the O-ring.
19
5.
Slide the O-ring (fig. 26, item 3) upwards so that it is clear of the
two coupling halves (4). Remove the two coupling halves (4).
20
21*
22*
23
24
25a*
12
6.
Fully loosen the locking nut (fig. 24, item 26) and pull the entire
fluid section assembly from the hydraulic motor.
7.
For easier disassembly, unthread and remove foot valve (5).
25b*
8.
Remove the ball cage (8), ball (9), ball seat (10) and PTFE O-ring
(11) from the foot valve (5). Remove the ball pin (6) from the ball
cage (8).
9.
Push the displacement rod (27) down as far as possible. Pull it
out the bottom of the cylinder (12).
10.
Secure the flats of the displacement rod (27) in a vise. Using a
wrench, loosen and remove the outlet valve housing (13).
11.
Remove the ball (14), retainer (15), and the lower packing set (16-18).
12.
Place the fluid section adapter upside down (19) in a vise. Using
a wrench on the flats of the cylinder (12), unthread the cylinder
from the fluid section adapter.
13.
Remove the upper packing set (20-22), upper spring (23), and
spring retainer (24) from the fluid section adapter.
14.
Remove the O-rings (25a/25b) from the top and the bottom of
the cylinder.
15.
Clean and inspect all parts. Inspect displacement rod's (27) and
cylinder's (12) chrome for grooves, dents or worn areas. Replace
HYDRA X
Follow test procedure in
2
1
2
3
4
2
3
4