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IMPORTANT ADVICE
FOR THE ASSEMBLY OF YOUR X-AIR ULTRALIGHT.
Your X-AIR is delivered in kit form with many pre-assembled units.
Hence, assembly in considerably simplified; however, a few elements remain to assemble with utmost
care.
We urge you to read the following carefully and thoroughly before you start work on your ultralight.
We insist that follow the assembly schedule of this manual, which is based on our own, considerable
experience and makes best use of it.
Please return your warranty sheet (see general maintenance and flight manual) to us promptly, bearing
the stamp of your dealer, and send us the address of any subsequent buyer so that we may keep him
posted on the latest, often vital information about the X-Air.
Make a complete inventory of the kit, checking for any missing part.
When in doubt during assembly, before any damage is done, call:
-your favorite dealer who will be happy to help
-our company at the following numbers:
tel. +33 (0)2 40 64 21 66
fax. +33 (0)2 40 64 15 22
e.mail: xair-info@randkar.fr
Web site: http://www.randkar.fr
you can too join the e-group dedicated to X-AIR on the internet:
http://www.egroups.com/group/X-Air_Ultralight_Aircraft
We welcome any criticism or suggestions sent by mail: they help us improve the quality of our product
and service. Thank you for writing.
We wish you a pleasant, easy assembly,
and many enjoyable flights
R A N D K A R s . a . A S S E M B L Y M A N U A L X A I R 2 0 0 6 , J u n e , 0 4
M A N U E L D E M O N T A G E X A I R 0 4 J u i n 2 0 0 6
A few tips from a friend:
Apart from the nuts securing the rubber silent blocks, Loctite thread Locker or equivalent
should be applied on all screws and nuts before tightening. This kind of nut with nylon ring
must be used only once and have to be replaced if taken out.
Torqueing norms for the airframe are:
-6mm screws
1kgm
-8mm screws
2,5kgm
Excepted screws going through tubes, in this cases, just torque to apply surfaces in contact and take
care to never put the tubes out of shape.
For the engine, refer to the manufacturer's manual.
References to the parts are of two kinds:
with three digits, they refer to a pre assembled unit ex: 111 main axle
with six digits, they refer to a sub-unit
screws and clevis pins standing vertically are installed with their heads up
those fitted horizontally, parallel to the keel axis are installed from front to back (head for-
ward).
refer to the drawing sheets to visualize the stages of assembly.
Paragraph A 11
Plan A11
Paragraph C 3
Plan C3
Tools needed:
Open-, ring- or socket-wrenches: 7 / 10 / 13 / 14 / 17 / 19
Allen wrenches: 3 / 4 / 5 / 6 / 8
Nylon-tipped hammer
Pop rivet tool
Drill with 4/5/6mm bits
Torque wrench (advisable, but not strictly necessary)
Products needed
Blue Loctite
Silastic silicone or equivalent
Silicone grease
Page 2 / 78
ex: 111.186 mounting strap for gear leg
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