Mounting - Warn Zeon Platinum Guide D'utilisation

Step 1 - Mount the Winch
Winch mounting kits are available to satisfy nearly
all applications. For information on available kits,
contact your WARN® product dealer.
NOTICE For optimal performance and the results you expect,
WARN® mounting plates are strongly recommended.
CAUTION To prevent accidental activation of the winch
and serious injury, complete the winch installation and attach
the hook before installing the wiring.
WARNING Always choose a mounting location that is
suffi ciently strong enough to withstand the maximum pulling
capacity of your winch.
WARNING Never use bolts that are too long.
WARNING Always spool the winch rope onto the drum
in the direction specifi ed by the drum rotation labels on the
winch and/or in the documentation. This is required for the
automatic brake (if so equipped) to function properly.
WARNING Always wind the winch rope on the bottom
(mount side) of the drum.
This winch should always be mounted in a
horizontal orientation with the rope winding on
and off the drum on the mount side (bottom) of the
drum.
Correct rotation is required for the automatic
brake to function properly. Horizontal mounting
helps prevent the rope from piling up on one end of
the drum which can damage the winch.
Always use recommended bolt and washer
combinations torqued to recommended levels.
Specifications listed below. Mounting system will
dictate bolt length.
Mounting Bolt Pattern:
Standard: 10"x 4.5" (54 mm x 114.3 mm)
Smooth and fl at mounting surface, minimum
thickness = 1/4" (6.4 mm)

MOUNTING

Mounting Orientation and Hardware
Feet down mounting:
• (4) M10 -1.5 fl anged hex locknut
• (4) M10-1.5 x 35 hex fl ange, 8.8, bolt
• (2) 7/16-14 x 1 hex bolt
(4) M10-1.5 fl anged hex
locknut
(2) 7/16-14 x 1 hex
(4) M10-1.5 x 35
bolt
fl anged hex bolt
For feet forward mounting:
• (4) M10x1.5 fl anged locknut 15mm hex
• (4) M10-1.5 x 35 hex fl ange, 8.8, bolt
• (2) M10-1.5 x 40 hex fl ange, 8.8, bolt (found
in separate plastic bag)
(4) M10-1.5 fl anged hex
locknut
(2) M10-1.5 x 35
(2) M10-1.5 x 40
(found in separate bag)
WARN INDUSTRIES
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MOUNTING
Mount Winch:
1. Choose a mounting location that is sufficiently
strong enough to withstand the maximum
pulling capacity of your winch.
2. Install your mounting bracket per your specific
mounting kit instructions.
3. Fasten fairlead to mounting bracket using
the (2) bolts specified above for your specific
mounting orientation. See the Mounting
Orientation section for hardware specifics.
4. Set the (4) flanged nuts into pockets of winch
feet.
92821A3 92821A3
5. Thread the hook loop end of the rope through
the opening of mounting bracket and fairlead.
NOTE: Do not remove plastic wrap from
remaining rope on drum at this time.
6. Set winch in mount.
7. See table below to confirm required bolt length.
Plate Thickness Bolt Length
7 mm (1/4") 32 mm
10 mm (3/8") 40 mm
13 mm (1/2") 40 mm
8. Review mounting orientation on page 10 for
bolt sizing.
9. Install bolts and tighten to 41 to 47 Nm (30-35
ft. lbs.).
Always confi rm required bolt length to
WARNING
ensure proper thread engagement.
10. Attach hook to winch rope loop.
11. Attach hook strap to hook.
12. Remove plastic wrap from remaining rope on
drum.
13. Mounting your winch is now complete. Check
all hardware to be sure it is tight and to torque.
You can now move on to Install the Wiring.
NOTE
OPTIONAL SYNTHETIC ROPE INSTALLATION
For synthetic rope models, be sure to fully read these
instructions to familiarize yourself completely with
the Advanced Wireless Remote Control operation
before you attempt to install the optional synthetic
rope. See your WARN® Synthetic Rope Installation
Instruction Manual for detailed synthetic rope
installation instructions.
WARN INDUSTRIES
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