Generating Set Maintenance - Kohler SDMO TECHNIC 6500 A AVR C5 Manuel D'utilisation Et D'entretien

4.2 Check the generating set is in a good general condition (bolts, hoses)
Inspect the entire unit before start-up and after each use to prevent any faults or damage.
1. Check that the unit is clean, in particular the air intake zones (engine air intake, air vents, air filter, etc.).
2. Check all of the unit's pipes and hoses to ensure they are in good condition and that there are no leaks.
Pipes or hoses must be replaced by a specialist technician. Please contact your nearest agent.
3. Tighten any loose bolts.
The cylinder head bolts must be retightened by a specialist technician. Please contact your nearest agent.
4.3 Checking the engine oil level and topping up
1. If the unit has been used, leave to cool for at least 30 minutes
2. Remove the oil dipstick/filler plug (A3-B1) by unscrewing it, and wipe the dipstick.
3. Insert the oil dipstick/filler plug in the filler neck (B2) without tightening it, then take it out again.
4. Visually check the level: it must be between the upper limit (B3) and lower limit (B4) on the dipstick.
If the oil level is too low: open the oil filler cap, use a funnel to top up the tank (using oil that complies with the specifications in the
manual), then screw the oil filler plug back in.
If the oil level is too high: drain some of the oil into a suitable container.
5. Check the level again before screwing the oil dipstick/filler plug back in fully.
6. Check that there are no oil leaks, and wipe away any traces of oil with a clean cloth.
4.4 Checking the fuel level and topping up
With the unit on a flat, level surface, visually inspect the fuel level on the indicator (A5): the red marker on the indicator should be
between the maximum level (F = full) and the minimum level (E = empty). If necessary, fill with fuel:
1. Unscrew the fuel tank cap (A4).
2. Fill the fuel tank using a funnel, taking care not to spill any fuel and checking the level at regular intervals: the fuel level
indicator must be at position "F".
Do not overfill the tank; there should not be any fuel in the filler neck.
3. Carefully tighten the fuel tank cap.
4. All traces of fuel should be wiped off with a clean cloth.
4.5 Starting the generating set
If the outdoor temperature is below 0 C:
1. Open the fuel taps.
2. Place the air filter in the "low temperature" position (D2).
3. Move the choke tab (A10) to position "I".
4. Turn the key (A9) to "
APM202 (A8) light up briefly.
5. Press the "START" button: after a few seconds, the
generating set starts up.
The APM202 automatically performs 6 starting attempts. If the
generating set does not start after these 6 attempts, see the section
on Resolving minor faults.
6. Gradually bring the choke tab to the "O" position .
4.6 Using the electricity supplied
1. Allow the unit speed to stabilize and the temperature to rise (approx. 3 to 5 min.).
2. If the choke was used, return it gradually to its original position.
3. Connect the equipment to be used to the electrical sockets (A13) on the unit.
4. Use the working hours counter (A12) to monitor the running time of the unit.
For France only: Our units are fitted with sockets where the earthing contact is made using side tabs.
In exceptional cases where the equipment is only fitted with an earthing pin, use an adaptor. After use,
always disconnect the adaptor and store it carefully, away from sources of moisture. Always ensure
that the socket cover on the unit is closed: risk of damage (loss of seal).
4.7 Switching the generating set off
1. Disconnect the electrical sockets (A13) taking care to close the cover.
2. Allow the unit to run idle for 1 or 2 minutes.
3. Turn the key (A9): the unit will shut down.
4. Close the fuel taps (A6).
5. Ensure the unit is properly ventilated and to avoid any risk of fire, wait for it to be fully cool before covering it and storing it.
Even when the unit is turned off, the engine continues to give off heat.

5 Generating set maintenance

As a safety measure, maintenance should be performed on the generating set regularly and carefully by people who have the
necessary experience and are equipped with suitable tools, in respect of current regulations. The maintenance operations to be
carried out are detailed in the maintenance table. The interval for this is supplied as a guide and for generating sets operating with
fuel and oil which conform to the specifications given in this manual. The maintenance intervals can be shortened depending on the
generating set's operating conditions and requirements. It is important to note that the warranty shall not be valid if generating set
maintenance has not be performed correctly.
5.1 Reminder of use
Ensuring maintenance is performed regularly and correctly will guarantee safety and performance. The oil, filter elements and,
where present, the spark plug, are consumables which must be in good condition for the unit to operate correctly.
Replace them regularly as often as is needed (the reference for ready-to-use maintenance kits is given in the table of
technical specifications where applicable). The warranty becomes void in the event of failure to respect the maintenance
recommendations. For any questions about a special operation, please contact your nearest agent who will advise and help you.
ON ON ": all the indicator lights on the ":
If the outdoor temperature is high:
1. Open the fuel taps.
2. Place the air filter in the "normal" position (D1).
3. If the generating set is cold, move the choke tab (A10) to
position "I".
4. Turn the key (A9) to "
APM202 (A8) light up briefly.
5. Press the "START" button: after a few seconds, the
generating set starts up.
The APM202 automatically performs 6 starting attempts. If the
generating set does not start after these 6 attempts, see the
section on Resolving minor faults.
6. If the choke has been used, gradually bring the choke tab to
the "O" position.
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ON ON ": all the indicator lights on the ":
Earthing pin. Use
Side tabs: OK.
the adaptor.