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Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
FUEL SYSTEM
THROTTLE/GOVERNOR LINKAGE
HARDWARE AND FASTENERS
SEMI-ANNUAL - 125 HOURS
BATTERY
DIRECTION SELECTOR
KING PINS
STEERING ASSEMBLY
RACK END BALL JOINT
REAR AXLE
AIR FILTER ELEMENT
OIL FILTER
ENGINE OIL
DRIVE BELT
ANNUAL - 250-300 HOURS
FRONT WHEEL BEARINGS
REAR AXLE
SERVICE BRAKES
FUEL FILTER
SPARK PLUG
MUFFLER/EXHAUST
VALVES
500 HOURS
CARBURETOR
CYLINDER HEAD AND PISTON
Check for leaks at tank, cap, system lines, filters, pump, carburetor
Check system lines for cracks/deterioration
Check operation and governed speed
Check for loose or missing hardware and components
Tighten or replace missing hardware
(includes items listed in previous tables & the following)
Clean battery & terminals
Check for wear and smooth movement (lubricate shaft with light oil if required)
Check for excessive play and tightness of retaining nuts
Check bellows and pinion seal for damage or grease leakage
Lubricate, use wheel bearing grease
Check for unusual noise and loose or missing mounting hardware
Check filter element, clean/replace as required
Replace (at oil change)
Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil,
DO NOT OVERFILL
Check for cracks, fraying and excessive wear
(includes items listed in previous tables & the following)
Check and adjust as required, see Technician's Repair and Service Manual
Check lubricant, add lubricant as required
Clean and adjust, see Technician's Repair and Service Manual
Check brake shoe linings, see Technician's Repair and Service Manual
Check level, add if required (DOT 3) and check for leakage
Replace
Replace, gap new plug
Check mounting hardware; check for leaks at head and muffler gaskets
Check cold (intake/exhaust) per Technician's Repair and Service Manual
(includes items listed in previous tables & the following)
Clean
Remove carbon from cylinder head and piston
Check valve seats for carbon buildup and clean as required
Periodic Service Schedule
MAINTENANCE
5
5 - 25
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