ESAB Cutmaster 80 Manuel De Fonctionnement page 73

3 3
TS1 TS1 TS1 TS1
J11 J11 J11 J11
SEC1 SEC1 SEC1 SEC1 SEC2 SEC2 SEC2 SEC2 CHOKE1 CHOKE1 CHOKE1 CHOKE1
+12VDC +12VDC
TEMP TEMP
/OVERTEMP /OVERTEMP
CIRCUIT CIRCUIT
NTC NTC NTC NTC
D3 D3
Q5 Q5 Q5 Q5
/START /START
24VAC RETURN 24VAC RETURN
24VAC SUPPLY 24VAC SUPPLY
OK-TO-MOVE OK-TO-MOVE
(5A @ 250VAC / 30VDC) (5A @ 250VAC / 30VDC)
TEST POINTS TEST POINTS
D59 PCR D59 PCR D59 PCR D59 PCR
GND1 GND1 COMMON COMMON
GND2 GND2 COMMON COMMON
+12V1 +12V1 +12 VDC SUPPLY +12 VDC SUPPLY
48V1 48V1 +48 VDC SUPPLY +48 VDC SUPPLY
D78 CSR D78 CSR D78 CSR D78 CSR
I_DMD_1 I_DMD_1 CURRENT DEMAND CURRENT DEMAND
TIP_SEN TIP_SEN TIP DRAG SENSE TIP DRAG SENSE
SEC1 SEC1 SEC1 SEC1 SEC2 SEC2 SEC2 SEC2 CHOKE1 CHOKE1 CHOKE1 CHOKE1
D2 D2
NTC NTC NTC NTC TEMP TEMP
/OVERTEMP /OVERTEMP
CIRCUIT CIRCUIT
3 3
300X5397FR
2 2
L1 L1 L1 L1
-V OUT 1 -V OUT 1 -V OUT 1 -V OUT 1
E64 E64
ELECTRODE1 ELECTRODE1 ELECTRODE1 ELECTRODE1
TIP1 TIP1 TIP1 TIP1 E35 E35
PILOT IGBT PILOT IGBT PILOT IGBT PILOT IGBT
WORK1 WORK1 WORK1 WORK1
J9 J9 J9 J9
78 78
/PIP /PIP
1 1
79 79
2 2
80 80
3 3
81 81
4 4
82 82
5 5
6 6
83 83
7 7
J10 J10 J10 J10 P10 P10 P10 P10
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
+12VDC +12VDC
6 6 6 6
7 7 7 7
8 8 8 8
J2 J2
FERRITE FERRITE
FILTER FILTER
L2 L2 L2 L2
AC AC AC AC
OVERTEMP OVERTEMP OVERTEMP OVERTEMP
GAS GAS GAS GAS
DC DC DC DC
ERROR ERROR ERROR ERROR
Current Control Current Control Current Control Current Control
LATCH LATCH
SET SET
RUN RUN
+OUT_1 +OUT_1 +OUT_1 +OUT_1
RAR RAR
2 2
ATC CONNECTOR ATC CONNECTOR
J1 J1 J1 J1
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
- -
+ +
40 PIN RIBBON CABLE SIGNALS 40 PIN RIBBON CABLE SIGNALS
FULL FEATURED AUTOMATION INTERFACE PCB OPTION FULL FEATURED AUTOMATION INTERFACE PCB OPTION
1 1 -V_OUT_SIGNAL -V_OUT_SIGNAL M-L M-L
2 2 /TIP_VOLTS /TIP_VOLTS M-L M-L
3 3 /TIP_SENSE /TIP_SENSE M-L M-L
4 4 /460V_IN /460V_IN L-M L-M
5 5 /230V_IN /230V_IN L-M L-M
6 6 CUR_SET CUR_SET L-M L-M
To -V OUT 1 To -V OUT 1
7 7 /RAR (RAPID AUTO RESTART) /RAR (RAPID AUTO RESTART) L-M L-M
on PCB1 on PCB1
8 8 /INRUSH /INRUSH L-M L-M
9 9 /W1_ON /W1_ON L-M L-M
10 10 SHDN SHDN L-M L-M
11 11 /TORCH_SOLENOID /TORCH_SOLENOID L-M L-M
12 12 /SOLENOID_ON /SOLENOID_ON L-M L-M
P10 P10 P10 P10 P2 P2 P2 P2
13 13 /OK_TO_MOVE /OK_TO_MOVE L-M L-M
14 14 /FAN_ON /FAN_ON L-M L-M 1 1 1 1 1 1
15 15 /LATCH_ACTIVE /LATCH_ACTIVE L-M L-M
2 2 2 2 2 2
16 16 /TORCH_SWITCH /TORCH_SWITCH M-L M-L 3 3 3 3 3 3
17 17 /PIP /PIP M-L M-L
4 4 4 4 4 4
18 18 AC_ON AC_ON M-L M-L 5 5 5 5 5 5
19 19 CSR CSR M-L M-L 6 6 6 6 6 6
20 20 /TORCH_SOLENOID_DETECT /TORCH_SOLENOID_DETECT M-L M-L 7 7 7 7 7 7
21 21 /OVERTEMP /OVERTEMP M-L M-L 8 8 8 8 8 8
22 22 V_IN V_IN M-L M-L
23 23 +12VDC +12VDC M-L M-L
24 24 +12VDC +12VDC M-L M-L
25 25 COMMON COMMON M-L M-L
26 26 COMMON COMMON M-L M-L
29 29 MAIN_PCB_ID MAIN_PCB_ID M-L M-L
34 34 460_IN 460_IN M-L M-L
35 35 +3.3VDC +3.3VDC L-M L-M
36 36 TXD TXD M-L M-L
37 37 RXD RXD M-L M-L
38 38 COMMON COMMON L-M L-M
39 39 D D M-L M-L
J1 J1
ERROR IND ERROR IND FAULT FAULT
MAX MAX MAX MAX
OVER PRESSURE OVER PRESSURE
MAX MAX
INTERNAL ERROR INTERNAL ERROR
90 90
SHORTED TORCH SHORTED TORCH
85 85
CONSUMABLES MISSING CONSUMABLES MISSING 90 90 90 90
80 80
START ERROR START ERROR
75 75
PARTS IN PLACE PARTS IN PLACE
70 70
INPUT POWER INPUT POWER
65 65
UNDER PRESSURE UNDER PRESSURE 85 85 85 85
MIN MIN
TEST POINTS TEST POINTS
80 80 80 80
TP1 TP1 GND GND
TP2 TP2 +12 VDC +12 VDC
TP3 TP3 +5 VDC +5 VDC
TP4 TP4 3.3 VDC 3.3 VDC 75 75 75 75
TP5 TP5 0.v - 5.0 VDC / 0-100PSI 0.v - 5.0 VDC / 0-100PSI
TP6 TP6 1.8 VDC 1.8 VDC
TP7 TP7 CURRENT DEMAND CURRENT DEMAND
70 70 70 70
+12VDC +12VDC 65 65 65 65
D1 D1 D1 D1
MIN MIN MIN MIN
J3 J3 J3 J3
+5VDC +5VDC
3 3
0-100PSI / 0-4.5VDC 0-100PSI / 0-4.5VDC 2 2
1 1
PCB3 PCB3
LOGIC PCB LOGIC PCB
Rev Rev Rev Rev Rev Rev Revisions Revisions Revisions Revisions Revisions Revisions By By By By By By Date Date Date Date Date Date
AA AA
INTRO ECO B1357 INTRO ECO B1357 RWH RWH 03/31/09 03/31/09
AB AB
ECO B1399 ECO B1399 RWH RWH 05/05/09 05/05/09
AB AB
ECO B1611 ECO B1611 RWH RWH
05/05/09 05/05/09
Last Modified: Last Modified: Last Modified: Last Modified: Last Modified: Last Modified: Friday, December 11, 2009 Friday, December 11, 2009 09:02:19 09:02:19 09:02:19 09:02:19 09:02:19 09:02:19
ANNEXE
ESAB CUTMASTER 100
1 1
1TORCH 1TORCH
PIP SWITCH PIP SWITCH PIP SWITCH PIP SWITCH
TORCH SWITCH TORCH SWITCH TORCH SWITCH TORCH SWITCH
1 1
AUTOMATION AUTOMATION
2 2
TORCH SOLENOID TORCH SOLENOID
3 3
4 4
5 5
6 6
7 7
8 8
WORK WORK WORK WORK
J2 J2 J2 J2
14 14 } }
OK TO MOVE OK TO MOVE
13 13
12 12
CNC PINOUT CNC PINOUT
11 11
10 10
3 3 1 1
9 9
7 7 4 4
8 8
7 7 11 11 8 8
6 6
14 14 12 12
5 5
} }
4 4
/START / STOP /START / STOP
3 3
2 2
1 1
* *
* *
To configure DIVIDED ARC VOLTS signal output To configure DIVIDED ARC VOLTS signal output
No jumper installed for ARC VOLTS / 16.67 No jumper installed for ARC VOLTS / 16.67
Jumper pins 1 & 2 for ARC VOLTS / 30 Jumper pins 1 & 2 for ARC VOLTS / 30
Jumper pins 2 & 3 for ARC VOLTS / 50 Jumper pins 2 & 3 for ARC VOLTS / 50
P1 P1 P1 P1
J1 J1 J1 J1
E1 E1 E1 E1
1 1
2 2
3 3 } }
+12VDC +12VDC /START / STOP /START / STOP
4 4
* *
(-) (-)
5 5
} }
DIVIDED ARC VOLTS DIVIDED ARC VOLTS
(+) (+)
6 6
7 7 (-) (-)
K1 K1 K1 K1 } }
ARC VOLTS ARC VOLTS
8 8
(W/ 100K IN SERIES (2)) (W/ 100K IN SERIES (2))
(+) (+)
9 9
10 10
PCB4 PCB4
11 11
12 12
} }
OK-TO-MOVE OK-TO-MOVE
K1 K1 13 13
AUTOMATION AUTOMATION
INTERFACE PCB INTERFACE PCB 14 14
GAS CONTROL GAS CONTROL
REGULATOR REGULATOR
SOLENOID SOLENOID
ATC ATC
VALVE VALVE
FILTER FILTER
AIR AIR
INLET INLET
PRESSURE PRESSURE
TRANSDUCER TRANSDUCER
A-12770_AA A-12770_AA
PCB No: PCB No: PCB No: PCB No: PCB No: PCB No:
Assy No: Assy No: Assy No: Assy No: Assy No: Assy No:
Scale Scale Scale Scale Scale Scale Supersedes Supersedes Supersedes Supersedes Supersedes Supersedes
Date: Date: Date: Date: Date: Date:
MARCH 30, 2009 MARCH 30, 2009
Drawn: Drawn: Drawn: Drawn: Drawn: Drawn: References References References References References References
NOTE: NOTE: NOTE: NOTE: NOTE: NOTE:
RWH RWH
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%. Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%. Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%. Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%. Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%. Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF) Capacitors are in Microfarads (UF) Capacitors are in Microfarads (UF) Capacitors are in Microfarads (UF) Capacitors are in Microfarads (UF) Capacitors are in Microfarads (UF) Chk: Chk: Chk: Chk: Chk: Chk: App: App: App: App: App: App:
SCHEMATIC, ESAB Cutmaster 100/120 20'/50' SL100 400V/208-460V SCHEMATIC, ESAB Cutmaster 100/120 20'/50' SL100 400V/208-460V
TITLE: TITLE: TITLE: TITLE: TITLE: TITLE: Size Size Size Size Size Size DWG No: DWG No: DWG No: DWG No: DWG No: DWG No:
3ph CE/Non-CE CCC/ 1/3ph CSA (Configured for 460V 3ph) 3ph CE/Non-CE CCC/ 1/3ph CSA (Configured for 460V 3ph) D D D D D D 42X1330 42X1330 42X1330 42X1330 42X1330 42X1330
1 1
D D
C C
B B
A A
Sheet Sheet Sheet Sheet Sheet Sheet
1 1 1 1 1 1 of of of of of of 1 1 1 1 1 1
A-7