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Functional Description
1. Depth adjustment screw
1
2. Motor release button
3. Locking lever
2
4. Scale
5. Depth adjustment knob
3
6. Variable speed dial
(For Cat. No. 5616-20 only)
7. On/Off switch
8. Motor
9. Cord
10. Body grip
D-Handle
9
11. Strap
models
12. Ball handle
16
13. Collet assembly
17
14. Sub-Base
15. Base
18
16. Lock button
9
17. Trigger
18. D-handle
1. Depth adjustment screw
1
2. Motor release button
2
3. Locking lever
4. Scale
3
5. Depth adjustment knob
6. Variable speed dial
7. On/Off switch
8. Cord
9. Motor
10. Handle
5
Plunge base
6
11. Collet assembly
models
4
7
19
18
13
17
9
10
16
11
15
12
14
Bodygrip® models
6
7
5
4
15
14
13
Production
6
5
model
4
12
13
11
12. Sub-base
13. Base
14. Turret
15. Depth stop rod release button
16. Depth stop rod locking screw
17. Plunge release lever
18. Depth stop rod
19. Depth stop rod adjustable pointer
4
GROUNDING
WARNING
Improperly connecting the
grounding wire can result in the risk of
electric shock. Check with a qualifi ed electri-
8
cian if you are in doubt as to whether the
outlet is properly grounded. Do not modify
9
the plug provided with the tool. Never remove
the grounding prong from the plug. Do not
use the tool if the cord or plug is damaged. If
10
damaged, have it repaired by a MILWAUKEE
service facility before use. If the plug will not
11
fi t the outlet, have a proper outlet installed by
a qualifi ed electrician.
Grounded Tools: Tools with Three Prong Plugs
Tools marked "Grounding Required" have a three
wire cord and three prong grounding plug. The
12
plug must be connected to a properly grounded
outlet (See Figure A). If the tool should electrically
malfunction or break down, grounding provides a
low resistance path to carry electricity away from
the user, reducing the risk of electric shock.
The grounding prong in the plug is connected
through the green wire inside the cord to the
grounding system in the tool. The green wire in the
cord must be the only wire connected to the tool's
grounding system and must never be attached to
an electrically "live" terminal.
8
7
Your tool must be plugged into an ap-
propriate outlet, properly installed and
grounded in accordance with all codes
and ordinances. The plug and
9
outlet should look like those in
Figure A.
Double Insulated Tools:
Tools with Two Prong Plugs
Tools marked "Double Insulated" do not require
grounding. They have a special double insula-
tion system which satisfi es OSHA requirements
and complies with the applicable standards of
Underwriters Laboratories, Inc.,
the Canadian Standard Asso-
10
ciation and the National Elec-
trical Code. Double Insulated
tools may be used in either of
the 120 volt outlets shown in
Figures B and C.
5615-20 * Bodygrip
5616-20 * Bodygrip
5619-20 D-Handle
5625-20 Production
* Also compatible with plunge base 48-10-5600, available
Grounded tools require a three wire extension
cord. Double insulated tools can use either a two
or three wire extension cord. As the distance from
the supply outlet increases, you must use a heavier
gauge extension cord. Using extension cords with
inadequately sized wire causes a serious drop in
voltage, resulting in loss of power and possible tool
damage. Refer to the table shown to determine the
required minimum wire size.
The smaller the gauge number of the wire, the
greater the capacity of the cord. For example, a 14
gauge cord can carry a higher current than a 16
gauge cord. When using more than one extension
cord to make up the total length, be sure each cord
contains at least the minimum wire size required. If
you are using one extension cord for more than one
tool, add the nameplate amperes and use the sum
to determine the required minimum wire size.
Guidelines for Using Extension Cords
• If you are using an extension cord outdoors,
be sure it is marked with the suffi x "W-A" ("W"
in Canada) to indicate that it is acceptable for
outdoor use.
• Be sure your extension cord is properly wired
and in good electrical condition. Always replace
a damaged extension cord or have it repaired by
a qualifi ed person before using it.
• Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Recommended Minimum Wire Gauge
Nameplate
Fig. A
Amperes
0 - 2.0
2.1 - 3.4
3.5 - 5.0
5.1 - 7.0
7.1 - 12.0
12.1 - 16.0
16.1 - 20.0
* Based on limiting the line voltage drop to fi ve volts
at 150% of the rated amperes.
READ AND SAVE ALL
INSTRUCTIONS FOR FUTURE USE.
Fig. B Fig. C
Specifi cations
Amps
Cat. No.
Volts
®
120 AC
11
®
13
120 AC
10,000 - 24,000
120 AC
11
15
120 AC
10,000 - 22,000
separately and in kits.
5
EXTENSION CORDS
for Extension Cords*
Extension Cord Length
25'
50'
75'
100'
150'
18
18
18
18
16
18
14
18
18
16
18
18
16
14
12
18
16
14
12
12
16
14
12
10
14
12
10
12
10
No Load
Max
RPM
HP
24,000
1-3/4
2-1/4
24,000
1-3/4
3-1/2
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