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SYMBOLOGY
Volts
Direct Current
Underwriters Laboratories, Inc.
C
US
United States and Canada
Risk of electric shock.
WARNING
Do not use in or near
live electrical panels.
Keep hands away
WARNING
from punch and die.
Fingers could be crushed or severed.
Release button
Always wear eye protection
Read Operator's Manual
ASSEMBLY
Recharge only with the charger
WARNING
specifi ed for the battery. For spe-
cifi c charging instructions, read the operator's
manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
To insert the battery, slide the pack into the body of
the tool. Make sure it latches securely into place.
Always remove battery pack before
WARNING
changing or removing accesso-
ries. Only use accessories specifi cally recom-
mended for this tool. Others may be hazardous.
Installing/Removing the
Quick Connect Assembly
The Knockout Tool can be used
with the quick connect assembly,
or with the draw stud screwed
directly into the tool.
1. Remove the battery pack.
2. Screw the coupler into the
piston. Hand-tighten securely.
3. Place the Quick connect as-
sembly over the collar of the
tool. Pull back on the sleeve
and slide over the collar. Re-
lease the sleeve.
4. Screw the draw stud into the ball
pull. Hand-tighten securely.
5. To remove the quick connect
assembly, reverse the proce-
dure.
Installing/Removing the Draw Stud
In some circumstances, such as working in tight
spaces, it may be necessary to use the Knockout
Tool without the quick connect assembly.
1. Remove the battery pack.
2. Remove the quick connect assembly.
3. Screw the draw stud directly into the piston. Hand
tighten securely.
4. To remove the draw stud, unscrew from the piston
OPERATION
Always remove battery pack before
WARNING
changing or removing accesso-
ries. Only use accessories specifi cally recom-
mended for this tool. Others may be hazardous.
To reduce the risk of injury, wear safety goggles
or glasses with side shields.
To reduce the risk of injury, ensure all threads
are hand-tightened securely before operating
knockout tool.
Punching
• Before beginning a punch, inspect and discard mate-
rial and accessories with cracks or other damage.
• Before beginning a punch, check the fuel gauge to
determine whether the battery charge is suffi cient
to complete the operation.
• Do not attempt to punch through more than one
layer of material at a time.
• Press the release button on the tool to ensure it is
ready for operation.
• After 5000 punches, return the tool to a MILWAUKEE
service facility for inspection and maintenance.
Preparing the Material
1. Select the appropriate punch, die and draw stud
for the application. See "Accessories" for chart.
2. Draw cross-hairs to mark the exact location of the
pilot hole.
3. Drill the pilot hole slightly larger than the draw stud.
Using the Quick Connect Assembly
4. Slide the draw stud through the die,
then through the material.
5. Place the punch under/behind the
material and screw onto the draw
stud.
6. Line up cross hairs on the die with
those used to locate the pilot hole
on the material. Tighten the punch
and die securely against each side
of the material to hold the assembly
in place.
4
7. Rotate the quick connect sleeve to
access the opening in the coupler.
8. Slide the coupler around the ball
pull.
9. Rotate the sleeve to lock the ball
pull into the coupler.
Punching the Material
10. Grasp the handle fi rmly and ensure hands and
body are away from the punch and die.
11. Pull the trigger.
12. When the operation is complete, release the trigger.
13. Push the release button.
14. Rotate the quick connect sleeve and remove the
ball pull from the coupler.
15. Unscrew the punch from the draw stud and re-
move the material. Use caution as the material
edges may be sharp.
Punching without the Quick Connect Assembly
1. Prepare the material as above.
2. Slide the draw stud through the die, then through
the material.
3. Place the punch under/behind the material and
screw onto the draw stud.
4. Line up cross hairs on the die with those used to
locate the pilot hole on the material. Tighten the
punch and die securely against each side of the
material to hold the assembly in place.
5. Grasp the handle fi rmly and ensure hands and
body are away from the punch and die.
6. Pull the trigger.
7. When the operation is complete, release the trigger.
8. Push the release button.
9. Unscrew the punch from the draw stud and remove
the material. Use caution as the material edges
may be sharp.
MAINTENANCE
To reduce the risk of injury, always
WARNING
unplug the charger and remove the
battery pack from the charger or tool before
performing any maintenance. Never disassemble
the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good re-
pair by adopting a regular maintenance program. Af-
ter six months to one year, depending on use, return
the tool, battery pack and charger to A MILWAUKEE
service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spin-
dles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical
operation
If the tool does not start or operate at full power with
a fully charged battery pack, clean the contacts on
the battery pack. If the tool still does not work prop-
erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
To reduce the risk of personal in-
WARNING
jury and damage, never immerse
your tool, battery pack or charger in liquid or
allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated
cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use fl ammable or
combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger
to the nearest service center.
ACCESSORIES
Always remove battery pack before
WARNING
changing or removing accesso-
ries. Only use accessories specifi cally recom-
mended for this tool. Others may be hazardous.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a local distributor.
SERVICE - UNITED STATES
1-800-SAWDUST
(1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit
www.milwaukeetool.com
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty
questions.
Email: metproductsupport@milwaukeetool.com
Register your tool at www.milwaukeetool.com...
• to receive important notifi cations regarding your
purchase
• to ensure that your tool is protected under the warranty
• to become a Heavy Duty club member
SERVICE - CANADA
Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM - 4:30 PM CST
or visit www.milwaukeetool.ca
LIMITED WARRANTY
USA & CANADA
Every MILWAUKEE power tool (including cordless
product – tool,
battery pack(s) - see separate & distinct CORD-
LESS BATTERY PACK LIMITED WARRANTY statements & battery
charger and Work Lights*) is warranted to the original purchaser only
to be free from defects in material and workmanship. Subject to certain
exceptions, MILWAUKEE will repair or replace any part on an electric
power tool which, after examination, is determined by MILWAUKEE to
be defective in material or workmanship for a period of fi ve (5) years*
after the date of purchase unless otherwise noted. Return of the power
tool to a MILWAUKEE factory Service Center location or MILWAUKEE
Authorized Service Station, freight prepaid and insured, is required.
A copy of the proof of purchase should be included with the return
product. This warranty does not apply to damage that MILWAUKEE
determines to be from repairs made or attempted by anyone other
than MILWAUKEE authorized personnel, misuse, alterations, abuse,
normal wear and tear, lack of maintenance, or accidents.
*The warranty period for, Job Site Radios, M12™ Power Port, M18™
Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts
is one (1) year from the date of purchase. The warranty period for a
LED Work Light and LED Upgrade Bulb is a limited LIFETIME war-
ranty to the original purchaser only, if during normal use the LED bulb
fails the Work Light or Upgrade Bulb will be replaced free of charge.
*This warranty does not cover Air Nailers & Stapler, Airless Paint
Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power
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