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Operating instructions EN
Cutting of outer part of 45° joint
The procedure is completely identical as with shaping the outer 90° joint. Insert two metal stops into the A
holes from the underside of FK and place FK onto worktop M2 (which is rotated upwards by its underside) by
the underside according to (fig. 17). Set the far edge of jig FK (see arrows) precisely according to the plotted
compensation line.
Now tighten FK to the kitchen worktop and working table using the clamps and check that the clamps do not
hinder the movement of the router. Set the cutting depth on the router. Insert the router and begin to cut the
joint on multiple pass from left to right. Copy the far edge of the jig FK (fig. 17). For the rough cutting you can
use the opposite edge of the jig groove.
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17
Cutting holes for clumps
Connect both worktops together with the inner and outer joint and check the precision of the joints. Use the
same guide bush and router bit (fig.18 and 19).
We recommend cutting the holes at least 150 mm from the postform edge. Indicate by a pencil the axes of the
holes on the underside of both worktops. Should you be using worktops with a width of less than 600 mm it
is necessary to rearrange FK for each hole separately. For a worktop of 600-650 mm the spacing of the holes is
given by the jig and you may mill out both holes in one clamping, should this spacing suit your purposes.
Insert two metal stops into the D holes and one into the B hole. Fix FK to the cut edge of the joint using the
stops (fig. 18). Tighten using the clamps. Cut to a depth of approx. 20 mm. This depends from the worktop
width as well. As soon as the holes on the inner joint are cut, repeat the procedure on the worktop of the outer
joint (fig. 19).
Producing lamella worktop joints
Unless the connection of the worktops is reinforced and centered with lamellas, the worktop may shift over
time. For this reason we recommend a reinforcing of the joint with lamellas.
For lamella joint use a router with a slot cutter 4 mm or use a lamella biscuit jointer producing a lamella joints
in both worktops. For a width of 600 mm use at least 4 pc of N° 20 lamella (fig. 22).
Before assembling the worktops, lightly sand the edge of the joint with sandpaper and apply glue to the
lamella joints. We recommend to use a water-resistant glue or cement for the whole joint. To connect both
kitchen worktops use steel clamps with length of 150 or 65 mm (the 65 mm clamps can be used since the
1.1.2011), which are used to tighten the complete joint.
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19
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