Fitting Instructions - R&G CP0344BL Mode D'emploi

LEGEND
ITEM 1 = BC0002 CRASH PROTECTOR CAPS (x2).
ITEM 2 = B0061 with CS340 (12mm) (BOTH CRASH PROTECTORS) (x2).
ITEM 3 = M12x1.25x150mm LONG CAP HEADED BOLT (FRONT BRACKET BOLT LHS) (x1).
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ITEM 4 = M12 PLAIN WASHERS (x6).
ITEM 5 = S0648 MOUNTING BRACKET SPACER (FRONT LHS) (47mm LONG) (x1).
ITEM 6 = M0351 MOUNTING BRACKET (LHS) (x1).
ITEM 7 = S0649 CRASH PROTECTOR SPACER (REAR LHS) (26mm LONG) (x1).
ITEM 8 = M12x1.25x70mm LONG CAP HEADED BOLT (REAR BRACKET BOLT LHS) (x1).
ITEM 9 = LW0001 (SHAKE PROOF WASHERS) (x2).
ITEM 10 = M12x1.25x60mm LONG HEX HEADED BOLT (CRASH PROTECTOR BOLTS) (x2).
ITEM 11 = M12x1.25x160mm LONG CAP HEADED BOLT (FRONT BRACKET BOLT RHS) (x1).
ITEM 12 = M0352 MOUNTING BRACKET (RHS) (x1).
ITEM 13 = M12x1.25x110mm LONG CAP HEADED BOLT (REAR BRACKET BOLT RHS) (x1).
ITEM 14 = S0651 CRASH PROTECTOR SPACER (REAR RHS) (30mm LONG) (x1).
ITEM 15 = S0650 CRASH PROTECTOR SPACER (FRONT RHS) (58mm LONG) (x1).

FITTING INSTRUCTIONS

Near side (left side as you sit on bike)
 Remove the two engine bolts shown arrowed in top left picture (it is advisable to support engine while
doing this). One of these bolts (front) has a nut fitted so you will be required to use a 17mm spanner (do
not lose nut as it is used on assembly).
 Take the M12 x 150mm long cap head bolt (item 3) and washer (item 4) and put through the front hole
in smaller mounting bracket (item 6) so washer goes into counter-bore, place the 47mm long spacer
(item 5) over the exposed end of bolt against mounting bracket as shown above.
 Take the M12 x 70mm long cap head bolt (item 8) and washer (item 4) and put through the rear hole in
the mounting bracket so washer goes into counter-bore, place the 26mm long spacer (item 7) with the
taper over exposed end of bolt with the smaller diameter against spanning bar as shown above.
 Offer the assembly up to bike placing the front (longer) bolt through plain mounting at front of engine
and shorter bolt through plain frame mount and into tapped engine mount as original (shown top left).
 Engage rear bolt by hand and using OEM nut on front bolt, tighten both bolts evenly. Do not overtighten
as damage can occur to the bike. Do not exceed 40Nm of torque.
 Install one of the M12x60mm long hex-head bolts (item 10) with a flat washer (item 4) followed by a
shake proof washer (item 9) into crash protector (item 2) so the head of the bolt and washers sits in the
counter-bore and offer up to the mounting bracket, the crash protector should sit in the shaped recess so
tapered end points towards rear of bike as shown top left. Tighten bolt. Do not over-tighten as damage
can occur to the bike. Do not exceed 40nm of torque.
 Fit cap (item 1) and bubble sticker as shown top left.
Unit 1, Shelley's Lane, East Worldham, Alton, Hampshire, GU34 3AQ
Tel: +44 (0)1420 89007 Fax: +44 (0)1420 87301
R&G Racing
www.rg-racing.com Email: info@rg-racing.com