Warn 83405 Instructions De Montage

Warn 83405 Instructions De Montage

Kit de montage pour treuil de vtt. méthode d'application: 2009 honda big red

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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good judg-
ment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-
TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard. These
signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recom-
mendations.
CAUTION signals a hazard that may cause minor to moderate injury, if you do not
follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
general information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-
aged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal
injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying
chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
INSTALLATION INSTRUCTIONS
WINCH MOUNTING KIT
Part Number: 83405
Application: 2009-2010 Honda Big Red
WARNING
INJURY HAZARD
PAGE 1
83406A0

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  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judg- ment.
  • Page 2: Table Des Matières

    Equipment Damage  Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle. Read installation and operating instructions thoroughly.
  • Page 3: Parts List

    V. PARTS LIST Part Number Description 82139 Mounting Plate 80516 Left Fairlead Mounting Bracket 80517 Right Fairlead Mounting Bracket 83069 M10x1.25x45mm Hex Head Capscrew 11524 3/8 Flat Washer 73783 M10x1.25 Hex Flange Head Nut 74514 M10x1.5x20mm Hex Head Capscrew 74317 M10x1.25x25mm Hex Head Capscrew 7482 10mm Lock Washer 22508...
  • Page 4 VI. INSTALLATION 1. Remove capscrews on side of bumper, as shown in Figure 1, using a 14mm socket. The top mounting hardware will be used for reinstallation of the bumper. Remove Capscrews Figure 1 2. Remove capscrews at bottom of bumper skid plate using a 10mm socket, as shown in Fig- ure 2.
  • Page 5 INSTALLATION CONT. 4. Remove and save the two middle pin clips that retain grill, as shown in Figure 4. Remove Middle Pin Clips Figure 4 5. Remove and save the two top pin clips that retain grill, as shown in Figure 5. Remove Top Pin Clips Figure 5 6.
  • Page 6 INSTALLATION CONT. 7. Remove capscrews from frame of vehicle located near front differential, using a 14mm socket, as shown in Figure 7. These cap- screws will not be required when installing winch mounting plate. Remove capscrews Figure 7 8. Assemble fairlead brackets and winch to mounting plate in proper orientation, as shown in Figures 8 and 8a.
  • Page 7 INSTALLATION CONT. 9. Install mounting plate assembly on the ve- hicle, as shown in Figure 9. Slide assembly between frame tube and radiator shroud in a horizontal position with winch up. Once the assembly is past the radiator shroud, rotate the winch down and rearward and rest against the vehicle frame.
  • Page 8 INSTALLATION CONT. 12. Install the M10x1.25x45mm capscrews into lower bumper mount, as shown in Figure 12. Verify they pass through the slots in the winch mounting plate on inside of vehicle frame tubes. Torque both upper and lower bumper mount hardware to specifications found on page 2.
  • Page 9 Torque to proper specifications. Install hook and strap to loop on end of winch cable (also provided in winch kit). 16. Figure 16 shows a completed installation. Figure 16 WARNING READ THE VEHICLE’S OPERATOR MANUAL, WINCH OPERATOR MANUAL, AND ALL WARN- ING LABELS PRIOR TO OPERATION OF UTV AND WINCH. THE WINCH MOUNTING PLATE INSTALLATION IS NOW COMPLETE. • Wire winch according to instructions found in winch kit. PROCEED TO SECTION TITLED “MAINTENANCE/CARE”. PAGE 9 83406A0...
  • Page 10: Maintenance/Care

    WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE, WINCH, AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OP- ERATOR INJURY OR DEATH. DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO USE. VII. MAINTENANCE/CARE 1. Inspect all parts on the winch, winch mount, and related hardware prior to each use. Replace all hardware that appears rusted or deformed. 2. Inspect all nuts and bolts on the winch, winch mount, and related hardware prior to each use. Tighten all nuts that appear to be loose.
  • Page 11: Kit De Montage Pour Treuil De Vtt

    Serrez toujours bien les écrous et les boulons conformément aux instructions d’installation et d’utilisation.  Effectuez toujours régulièrement les inspections et l’entretien du treuil, de son kit de montage et du  matériel de montage connexe. Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes.  PAGE 11 83406A0...
  • Page 12: Avant De Commencer

    Reportez-vous toujours au Guide d’installation et de spécification, fourni dans le kit de treuil, pour tous les schémas de  câblage et des informations détaillées concernant la façon de brancher ce produit WARN sur votre véhicule. Veuillez lire attentivement les instructions concernant l’installation et l’utilisation.
  • Page 13: Liste Des Pièces

    V. LISTE DES PIÈCES Référence Qté Description 82139 Plaque de montage 80516 Support de montage de guide-câble gauche 80517 Support de montage de guide-câble droit 83069 Vis à tête hexagonale M10 x 1,25 x 45 mm 11524 Rondelle plate 3/8 73783 Écrou à tête hexagonale à épaulement M10 x 1,25 74514 Vis à...
  • Page 14 VI. INSTALLATION 1. Retirez, à l’aide d’une douille 14 mm, les vis à tête sur le côté du pare-chocs, tel qu’illustré à la figure 1. Le matériel de montage su- périeur sera utilisé pour réinstaller le pare- chocs. Retirer les vis à tête hexagonale Figure 1 2.
  • Page 15: Installation (Suite)

    INSTALLATION (SUITE) 4. Retirez et conservez les deux attaches du milieu retenant la grille, tel qu’illustré à la figure 4. Figure 4 Retirer les attaches du milieu Figure 4 5. Retirez et conservez les deux attaches su- périeures retenant la grille, tel qu’illustré à la figure 5.
  • Page 16 INSTALLATION (SUITE) 7. Retirez les vis à tête du cadre du véhicule situées près du différentiel avant, à l’aide d’une douille 14 mm, tel qu’indiqué à la fig- ure 7. Ces vis à tête ne seront pas nécessaires pour l’installation de la plaque de montage. 8.
  • Page 17 INSTALLATION (SUITE) 9. Installez la plaque de montage sur le véhi- cule, tel qu’indiqué à la figure 9. Glissez l’ensemble entre le tube du cadre et le dé- flecteur d’air du radiateur en position hori- zontale, treuil relevé. Une fois l’ensemble positionné...
  • Page 18 INSTALLATION (SUITE) 12. Installez les vis à tête M10 x 1,25 x 45 mm sur la partie inférieure du pare-chocs, tel qu’illustré à la figure 12. Assurez-vous qu’elles passent par les fentes dans la plaque de montage du treuil, à l’intérieur des tubes du cadre du véhicule.
  • Page 19: L'installation De La Plaque De Montage Du Treuil Est À Présent Ter

    INSTALLATION (SUITE) 15. Faites passer le câble de treuil par le guide- câble (fourni dans le kit de treuil) et fixez-le aux supports du guide-câble à l’aide de vis à tête M10 x 1,25 x 25 mm, de rondelles de blocage et d’écrous à épaulement. Serrez selon les couples de serrage appropriés.
  • Page 20: Maintenance, Entretien

    AVERTISSEMENT LE FAIT DE NE PAS SERRER SOLIDEMENT TOUS LES BOULONS DU TREUIL, DE LA PLAQUE DE TREUIL ET DU GUIDE-CÂBLE PEUT ENTRAÎNER UNE DÉFAILLANCE DU PRODUIT, CE QUI PEUT ENDOMMAGER LE VÉHICULE ET PROVOQUER DES BLESSURES OU LA MORT DE L’OPÉRATEUR. AVANT TOUTE UTILISATION, ASSUREZ-VOUS QUE TOUS LES BOULONS SONT BIEN SERRÉS. VI. MAINTENANCE/ENTRETIEN 1. Inspectez toutes les pièces du treuil, de la plaque de montage et le matériel de montage connexe avant toute utilisation. Remplacez tout matériel qui semble rouillé ou déformé. 2. Avant toute utilisation, inspectez tous les écrous et boulons du treuil, de la plaque de montage de lame et du matériel de montage connexe.

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