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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR
EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND
OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to
emphasize genera l information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be dam-
aged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal
injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying
chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
WARN® INDUSTRIES
INSTALLATION INSTRUCTIONS
Application: YAMAHA GRIZZLY 450 '09'
CAUTION signals a hazard that may cause minor to moderate injury, if
WARNING
INJURY HAZARD
WINCH MOUNTING KIT
Part Number: 80540
PAGE 1
80539 Rev A0
Publicité
Manuels Connexes pour Warn 80540
Sommaire des Matières pour Warn 80540
- Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
- Page 2 Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle. Never overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.
- Page 3 M8-1.25 LOCKING HEX NUT HEX NUT M6-1.0 LOCKING M6-1.0 LOCKING HEX NUT HEX NUT 1/4-20 LOCKING 1/4-20 LOCKING HEX NUT WASHER FLAT 1/4 ZN 1/4 FLAT WASHER WASHER FLAT 5/16 5/16 FLAT WASHER WARN® INDUSTRIES PAGE 3 80539 Rev A0...
- Page 4 Remove Figure 2 Remove the plastic rivets securing headlight bezels to the grab bar. (figure 3) REMOVE Figure 3 5. Remove bolts securing grab bar to front rack. (figure 4) Remove Figure 4 WARN® INDUSTRIES PAGE 4 80539 Rev A0...
- Page 5 M8-1.25 x 20mm countersunk cap screw. On the clutch endhousing side of the winch use the M8- 1.25 x 16mm countersunk cap screw. (figure 8) Figure 8 WARN® INDUSTRIES PAGE 5 80539 Rev A0...
- Page 6 Feed the wire rope loop through the roller fairlead and attach the hook assembly to the wire rope loop using the clevis pin and cotter pin supplied in the hook kit. (figure 12) Figure 12 WARN® INDUSTRIES PAGE 6 80539 Rev A0...
- Page 7 WARNING Failure to perform regular inspections and maintenance on the winch, winch mount, and related hardware may result in vehicle damage and operator injury or death. WARN® INDUSTRIES PAGE 7 80539 Rev A0...
- Page 8 Effectuez toujours régulièrement les inspections et l’entretien du treuil, de son kit de montage et du matériel de montage connexe. Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes. WARN® INDUSTRIES PAGE 8 80539 Rev A0...
- Page 9 Reportez-vous toujours au Guide d’installation et de spécification, fourni dans le kit de treuil, pour tous les schémas de câblage et des informations détaillées concernant la façon de brancher ce produit WARN sur votre véhicule. Veuillez lire attentivement les instructions concernant l’installation et l’utilisation.
- Page 10 ÉCROU HEXAGONAL DE BLOCAGE M6-1.0 ÉCROU HEXAGONAL DE BLOCAGE M6-1.0 ÉCROU HEXAGONAL DE BLOCAGE 1/4-20 ÉCROU HEXAGONAL DE BLOCAGE 1/4-20 RONDELLE PLATE 1/4 ZN RONDELLE PLATE 1/4 RONDELLE PLATE 5/16 RONDELLE PLATE 5/16 WARN® INDUSTRIES PAGE 10 80539 Rev A0...
- Page 11 Retirer les rivets en plastique qui retiennent les cadrans de phare à la barre d’appui. (Figure 3) Retirer REMOVE Figure 3 Retirer les boulons qui retiennent la barre d’appui au bâti avant. (Figure 4) Retirer Figure 4 WARN® INDUSTRIES PAGE 11 80539 Rev A0...
- Page 12 à tête fraisée M8- 1,25 x 20 mm. Du côté de l’extrémité de carter d’embrayage du treuil, introduire une vis à tête fraisée M8-1,25 x 16 mm. (Figure 8) Figure 8 WARN® INDUSTRIES PAGE 12 80539 Rev A0...
- Page 13 à rouleau et fixer le crochet à la boucle de câble avec l’axe de chape et la goupille fendue fournis dans le kit du crochet. (Figure 12) Figure 12 WARN® INDUSTRIES PAGE 13 80539 Rev A0...
- Page 14 Resserrez tous les provoquer des blessures graves ou la mort écrous et boulons qui en ont besoin. Les écrous et de l’opérateur. boulons foirés, fracturés ou tordus doivent être remplacés. WARN® INDUSTRIES PAGE 14 80539 Rev A0...