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5 Service intervals

Description of Service Required
Component Operation
MX Dryer
Check POWER ON indicator is illuminated.
MX Dryer
Check STATUS / FAULT indicators located on the controller.
System
Check for air leaks.
MX Dryer
Check the pressure gauges during purging for excessive back pressure.
MX Dryer
Check the condition of electrical supply cables and conduits.
MX Dryer
Check for cyclic operation.
- Replace the active exhaust silencers
MX Dryer
Recommended Service
Replace the inlet, outlet and control air filters, and service drains.
Filtration
Recommended Service
Replace the activated carbon cartridges
CO Safe
Recommended Service
Replace / Calibrate dewpoint transmitter (DDS Units only).
MX Dryer
Recommended Service
CO Monitor Calibrate the CO Monitor
Replace the electrochemical sensor
CO Monitor
Recommended Service
Replace the Catalyst cartridges
CO Safe
Replace the valve seats and seals.
MX Dryer
Recommended Service
Replace the Desiccant.
MX Dryer
Recommended Service
(1) Unlike oil aerosol removal filters which are changed annually to guarantee compressed air quality, the lifetime of the activated carbon cartridges can be attributed to various factors
and require more frequent changes. Factors affecting the lifetime of the cartridges are:
Oil vapour concentration - The higher the inlet concentration of oil vapour, the faster the activated carbon capacity will expire.
Bulk oil - Adsorption filters are designed to remove oil vapour and odours, not liquid oil or aerosols. Poorly maintained or non-existent pre-filtration will cause the OVR filter capacity to
quickly expire.
Temperature - Oil vapour content increases proportionally to inlet temperature, reducing element life. Additionally, as temperature increases, the adsorption capacity decreases, again
reducing element life.
Relative Humidity or Dewpoint - Wet air reduces the adsorptive capacity of the carbon.
Compressor oil changes - When compressor oil is changed, the new lubricant burns off "light ends" which increases the oil vapour content for hours or even weeks
afterwards. This increase in oil vapour content is adsorbed by the OVR filter, significantly reducing its adsorptive life.
The cartridge performance is based upon a maximum oil vapour inlet concentration of 0.018mg/m
These cartridges should be replaced upon detection of vapour, odour or taste.
(2) Under normal operating conditions the catalyst cartridges should be replaced every 24 months. If an oil vapour incident occurs then we recommend that the carbon and catalyst
cartridges are replaced at the same time .
Key:
Check
(1)
(2)
Process
Recommended Interval:
3
o
, with compressed air at 21
C and a pressure dewpoint of -40
o
C PDP.
Replace
15

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