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ASSEMBLY
Recharge only with the charger
WARNING
specified for the battery. For spe-
cific charging instructions, read the operator's
manual supplied with your charger and battery.
Removing/Inserting the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
Always remove battery pack before
WARNING
changing or removing accessories.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
Only use accessories specifically
WARNING
recommended for this tool. Others
may be hazardous.
Assemblying the Draw Stud and Ball Pull
Determine whether to use the Rapid Reset Draw Stud
Set or the standard draw stud/ball pull. NOTE: The
Rapid Reset Draw Stud Set cannot be used without
the Quick Connect Assembly.
Rapid Reset Draw Stud Set
1. Insert the short-grooved end of the draw stud into
the ball pull.
2. Turn the draw stud slightly to lock into the ball pull.
The draw stud will "click" into place.
Standard Draw Stud and Ball Pull
1. Insert the short-threaded end of the draw stud
into the ball pull.
2. Screw the draw stud into the ball pull. Tighten securely.
Installing/Removing the
Quick Connect Assembly
The Knockout Tool can be used with
the Quick Connect Assembly, or with
the standard draw stud screwed di-
rectly into the tool.
1. Remove the battery pack.
2. Screw the coupler into the piston.
Hand-tighten securely.
3. Place the Quick Connect Assembly
over the collar of the tool. Pull back
on the sleeve and slide over the
collar. Release the sleeve.
4. To remove the Quick Connect As-
sembly, reverse the procedure.
Installing/Removing the Draw
In some circumstances, such as working in tight
spaces, it may be necessary to use the Knockout
Tool without the Quick Connect Assembly.
1. Remove the battery pack.
2. Remove the Quick Connect Assembly.
3. Screw the standard draw stud directly into the
piston. Hand tighten securely. NOTE:The Rapid
Reset Draw Stud Set cannot be used without the
Quick Connect Assembly.
4. To remove the draw stud, unscrew from the piston.
FORCELOGIC™ Adapter (some models)
Use the MILWAUKEE FORCELOGIC™ Adapter
(Cat. No. 49-16-2685) to properly fit other major brands
of small and large punches and dies. Use with other
major brand draw studs and spacers, as required.
Stud
3/4" x 3/8"
or 7/16"
Draw Stud
Spacer
(if needed)
Small Die
Small
Punch
Large Punch
3/4" x 1-1/8"
Thread Adapter
OPERATION
Always remove battery pack before
WARNING
changing or removing accesso-
ries. Only use accessories specifically recom-
mended for this tool. Others may be hazardous.
To reduce the risk of injury, wear safety goggles
or glasses with side shields.
To reduce the risk of injury, ensure all threads
are hand-tightened securely before operating
knockout tool.
• Before beginning a punch, inspect and discard mate-
rial and accessories with cracks or other damage.
• Before beginning a punch, check the fuel gauge to
determine whether the battery charge is sufficient
to complete the operation.
• Do not attempt to punch through more than one
layer of material at a time.
• Press the release button on the tool to ensure it is
ready for operation.
• After 5000 punches, return the tool to a MILWAUKEE
service facility for inspection and maintenance.
Preparing the Material
1. Select the appropriate punch, die and draw stud
for the application. See "Accessories" for chart.
2. Draw cross-hairs to mark the exact location of the
pilot hole.
3. Drill the pilot hole slightly larger than the draw stud.
4
FORCELOGIC™
49-16-2685
3/4" Draw
Punching
Adapter
Stud
Large
Die
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