Servicing The Tool - Avdel AV 30 Manuel D'instructions

Servicing the Tool

IMPORTANT - READ SAFETY INSTRUCTIONS ON PAGE 3 AND 4. THE EMPLOYER IS RESPONSIBLE FOR
ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE APPROPRIATE PERSONNEL. THE
OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY
TRAINED. THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
Daily

Check placing tool, hoses and quick couplers for oil leaks.

Worn or damaged hoses and couplings should be replaced.
 Check that the stroke of tool meets the specification.
 Check that the pump pull / advance pressure relief valve is functioning correctly.

Check for worn anvil indicated by score marks on the installed collar. This can also be confirmed by referring to
the installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.
Weekly
 Dismantle and clean the nose assembly especially the jaws as described in the relevant nose assembly
datasheet.

Check for oil leaks in placing tool, hoses and quick couplers.
Annually or every 150k operations

Every 150,000 cycles the tool should be completely dismantled and new components should be used where
worn, damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated
with MolyKote ® 111 grease before assembling.
Service Kit
For a complete service the following Service Kit is available:
PART NUMBER DESCRIPTION
07005-10118 Quick Coupler - Male
07005-10120 Quick Coupler - Female
07900-00958 End Cap Tool Body
07900-00969 AV30 Piston Seal Sleeve
07900-00970 AV30 Piston Seal Plunger
07900-00971 AV30 Piston Bullet - Front
The following standard tools are also required:

Allen Key: 2.0 / 3.0 mm

Open End Flat Spanner: 12 / 14 / 18 / 24 / 45 mm A/F
 PTFE Tape: 10 mm
 Engineers Vice with Jaw Guards – 150 mm
10
SERVICE KIT: 73434-99990
PART NUMBER
07900-00972
07900-00963
07992-00020
07900-00755
07900-00756
DESCRIPTION
AV30 Front Gland Guide Rod
AV30 Piston Guide Sleeve
Grease – MolyLithium EP3753
®
Grease – Molykote 111
Loctite ® 243 Threadlocker