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TORO
AWARNING
The Recycler@ Kit must be installed ONLY by
an Authorized
Toro
Service
that the converted
mower meets safety re-
quirements. Sale of an uninstalled
Kit to a retail customer
dealership
in a liability
The Recycler@ Kit fits all TORO rear bagger mowers
with model numbers beginning
numbers beginning with 3000001 and up. This in-
cludes all 21" self—propelled,
and
BBC
mowers.
However,
Toro recommends
with TVS 90 engines due to power limitations.
This kit is also designed to fit all 21" commercial rear
bagger mowers with model numbers beginning with
22XXX and serial numbers beginning with 1000001
and up.
A WARNING
The Recyclero Kit must ONLY be installed on
Commercial
rear bagging mowers serialized
as 1991 models
or newer. Commercial
bagging mowers manufactured
do not provide adequate retention for keep-
ing discharge plug in place and/or keeping
this kit's new discharge
opening
rearward
when struck
from inside the cutting chamber.
Operating
mower without discharge
place
and
discharge
rearward can seriously
stander.
1991 commercial
rear bagger mower deck
housings
should
have a lower discharge
opening
door stop
extending
above top surface of housing as illustrated in
Figure 1.
1991 commercial
rear bagger mower deck
housin
s can also be identified by a
"REV
D " embossed
housing
next to the part number.
MODEL
Dealer
to ensure
Recycler@
could involve your
lawsuit.
with 20XXX and serial
hand push, zone start,
that this kit not be used
rear
prior to 1991
tunnel
door from
by objects
plug in
tunnel
door
opened
injure operator or by-
at least 5/16"
on the
underside
of the
The TORO Company
NO.
59182
RECYCLER@
FOR 21"
REAR
BAGGER
DISCHARGE
OPENING
DOOR
STOP
Installation instructions vary depending on which unit
you have and will be indicated throughout the in-
structions.
Do not attempt to install this kit on any mower other
than
those
recommended
tion
sheet.
In order to install this kit, you will need the Re-
cyclerØ Template Kit, Part No. 80—3600.
Note: When Recycler@ Kit installation
the Recycler@ Kit Operating
must be given to a customer.
A WARNING
Before
installing
mower's safety systems (blade stopping
vices, safety switches, controls)
operation.
Make any repairs as needed. Refer
to your Service Policy and Procedure Manual.
- 1991
FORM
NO.
3320-593
Rev.
DEALER
INSTALLATION
INSTRUCTIONS
KIT
MOWERS
5/16 in.
Figure 1
in this installation
instruc-
is complete,
Instruction
sheet
the Recycler@ Kit, check
de-
for proper
A
TPS
loading

Sommaire des Matières pour Toro 59182

  • Page 1 Kit to a retail customer could involve your dealership in a liability lawsuit. The Recycler@ Kit fits all TORO rear bagger mowers with model numbers beginning with 20XXX and serial 5/16 in. numbers beginning with 3000001 and up. This in- DISCHARGE cludes all 21"...
  • Page 2 RECYCLER KIT CONTENTS PART NUMBER PART DESCRIPTION QUANTITY 77-0501 Discharge Plug Assembly 82-9151 Discharge Tunnel 46-6810 Discharge Tunnel Bolt (1/2 long) 76-4570 Latch Plate 77-0200 Door Assembly Part of discharge 80-3770 Door Retainer tunnel assembly 46-8090 Screw 76-4660 Spring 80-3780 Spring bracket 46-6811 Discharge tunnel bolt (3/4 long)
  • Page 3 3a. Commercial Mowers—Fasten rear—left Remove blade discard. Remove blade tainer/spacer and save for reinstallation later. rear—right corners of new discharge tunnel to deck using the (2) rear nuts and bolts previously Using a metal scraper and/or wire brush, thor- moved. Use the new discharge tunnel as a guide oughly scrape all debris from underside...
  • Page 4 Recyclert) kit must be installed ONLYby an Whenmarking holes, hold templatefirmly against Authorized Toro Service Dealer to ensure that deck, and use a metal punch to mark hole locations. the converted mower meets safety require- If a template moveswhen marking first hole, carefully ments.
  • Page 5 Position template #80-3620 so that all tabs are fully contacting mower deck on surfaces indicated in Figure 8. Mark hole with metal punch and re- move template. VERTICAL FOOT p AD VERTICAL Figure Figure 8 Position template #80-3630 so that vertical tabs flush with...
  • Page 6 VERTICAL TABS Figure Using a sharp 3/16" metal drill bit, drill holes KICKER in deck (Fig. 14). Drill bit must be sharp to pre- #76-2120 vent it from walking. Figure Insert first screw through deck and into kicker. Start screw in hole. Line up second hole, insert screw, and tighten securely in place.
  • Page 7 Position kicker #76—2140 as shown in Fig- Reinstall belt cover. Secure with fasteners ure 17. Repeat step 3 to secure kicker to deck. moved previously. NOTE: Once kickers are installed, they should never be removed, except for replacement. KICKER #76-2160 /#76-2140 Figure INSTALL...
  • Page 8 If interference occurs, con- tact Toro Service Department. Figure Turn mower right side up. Reconnect spark plug wire to spark plug. 4. To remove the plug, move the discharge door...
  • Page 9 å coupure PORTE D'EJECTION automatique et å débrayage de lame. Toutefois, Toro déconseille I'usage de ce kit sur Ies tondeuses équipées d'un moteur TVS 90, du fait de sa puissance limitée. Figure I Ce kit convient également aux tondeuses commer- ciales de 21 pouces å...
  • Page 10 CONTENU DU KIT RECYCLER@ DESCRIPTION DE LA PIECE QUANTITE NUMERO DE PIECE Ensemble de l'obturateur d'éjection 77-0501 Chute d'éjection 82-9151 Boulon de la chute d'éjection (1/2 po,) 46-6810 Plaque de verrouillage 76-4570 Partie l'ensemble 77-0200 Ensemble de la porte Retenue de la porte la chute 80-3770 d'éjection...
  • Page 11 7. Retirez la lame et jetez-la. Retirez la piéce de 3a. Tondeuses commerciales— Fixez les coins arriére retenue/d'écartement et mettez la de cöté pour Ia droit et arriére gauche de la nouvelle chute d'éjection repose. sur Ie carter au moyen des deux (2) boulons précédemment retirés.
  • Page 12 *80-3640 tondeuse. Pour toute question, contactez Modéle manuel (vue du dessus) service de réparation Toro, avant de commencer. Figure 7 MARQUAGE ET FORAGE TROUS Vérifiez que le carter soit bien propre avant de marquer DE MONTAGE les trous; s'il ne I'est pas, Ies marques...
  • Page 13 1. Positionnez le gabarit No. 80-3620 de maniére å ce que toutes les languettes soient entiérement contact avec les surfaces du carter de la tondeuse comme illustré å la figure 8. Marquez l'emplacement du trou avec un pointeau et retirez Ie gabarit. LANGUETTE VERTICALE MARCHEPIED...
  • Page 14 LANGUETTE SUPERIEURE LANGUETTES VERTICALES Figure 13 6. Au moyen d'un foret de 3/16 de po. bien affüté, percez les trous dans le carter. II est essentiel que le PLAQUE foret soit bien affüté pour éviter le dérapage. PROTECTION No. 76-2120 Figure 15 3.
  • Page 15 8. Reposez le carter de courroie, puis fixez le å l'aide 5. Positionnez Ia plaque de protection No. 76-2140 comme illustré å Ia figure 17. Répétez I'étape 3 pour des boulons å écrous précedemment retirés. assujettir Ia plaque sur Ie carter. Remarque: Une fois Ies plaques de protection montées,...
  • Page 16 å Ia main afin de vérifier que Ia lame ne touche pas le carter ou les plaques de protection. Le cas échéant, contactez Ie service réparation Toro. Redressez Ia tondeuse. Figure 23 6. Rebranchez le fil de bougie.