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Placing Motor into Base (Fig. 6)
Fig. 6
1.
Unplug tool. Make sure locking lever is
fully open.
2.
Align depth adjustment screw on the
motor with hole on base.
3.
Press and hold motor release button
and lower motor into base to desired
depth.
4.
Release motor release button and push
in locking lever to fully closed position.
WARNING!
To reduce the risk of injury, wear
safety goggles or glasses with
side shields.
To reduce the risk of injury,
always
unplug
tool
before
attaching or removing accesso-
ries or making adjustments.
Use
only
specifically
recommended
accessories.
Others may be hazardous.
Installing the Bit
It is not necessary to remove the motor
from the base to install a collet assembly
or a bit. If removal of the base is desired,
see previous section. Always wipe wood
chips, dust or other foreign materials from
the collet shaft and collet assembly before
assembling.
Insert the collet assembly into the collet
shaft. Insert the bit shank into the collet as
follows:
1.
Insert the bit shank into the collet as
far as it will go.
2.
Back the bit shank out slightly to avoid
bottoming out.
3.
Be sure there is a minimum of 1/16"
between the bottom of the collet as-
sembly and the radius to the cutting
portion of the bit (Fig. 7).
4.
Be sure that the collet is not clamped
to a fluted section on the bit shank.
The collet should be clamped to a solid
part on the bit shank.
Fig. 7
Collet nut
Collet
Bit shank
Minimum
1/16"
To tighten the bit in the collet assembly, use
two wrenches (Fig. 8).
Fig. 8
NOTE: Never tighten a collet assembly with-
out inserting a bit shank of the proper size.
This may damage the collet.
Removing the Bit
1.
Loosen the collet nut from the collet
shaft using two wrenches.
2.
Once loose, unscrew the collet nut by
hand until it feels tight again.
3.
Return to using the wrenches until the
bit shank can be pulled out.
10
Installing/Removing
Edge
Guide
(Figs. 9 & 10)
To install an edge guide, loosen the two
rod screws. Insert the edge guide rods
into the rod holes and tighten the rod
screws.
For Cat. Nos. 5615, 5616 and 5619 Series,
see Fig. 9:
Fig. 9
Rod screws
Rod holes
For Cat. No. 5625 Series, see Fig. 10:
Fig. 10
Rod screws
Rod holes
Installing/Removing Sub-base
(Figs. 11 & 12)
To remove the sub-base, remove the
sub-base screws. To install the sub-base,
secure it with the sub-base screws.
For Cat. Nos. 5615, 5616 and 5619 Series,
see Fig. 11:
Fig. 11
Sub-base screws
For Cat. No. 5625 Series, see Fig. 12:
Fig. 12
Sub-base screws
Installing Templet Guide
A 1-3/16" center hole sub-base is
needed to use a template guide.
To install a templet guide, insert guide into
the center hole of a 1-3/16" router base
and secure according to templet guide in-
structions.
11
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