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LIGHT BAR INSTALLATION:
1. Remove light bar from box and screw bolts and washers into each end.
2. Slide bolts into crossbeam brackets with the washers on the outside of the bracket, and tighten using
the supplied allen key.
PROCEDURE:
REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION. CUTTING IS REQUIRED. ASSISTANCE IS
RECOMMENDED. INSTALLATION MAY INTERFERE WITH FRONT BUMPER MOUNTED SENSORS.
1. Start installation under the front bumper. Carefully remove the plastic lower air dam attached to the bottom
of the bumper. Do not remove the electronic "active air dam" behind the bumper if equipped. Pay close
attention to the type and location of all factory hardware for reinstallation.
2. Move to the back of the driver/left side of the bumper, (Figure 1). Select (1) 8mm Bolt Plate and (1) 8mm
Plastic Retainer. Insert the bolt plate into the space between the outer bumper cover and bumper bracket,
(Figure 2). Insert the threaded part of the bolt plate back through the hole in the bumper bracket. Thread
the plastic retainer onto the bolt plate to hold it in place position. NOTE: The plastic retainer is used to help
hold the bolt plate in place but use is not mandatory for bracket installation.
3. Next, remove the (2) factory hex bolts attaching the bumper to the bumper bracket, (Figure 2). Select the
driver/left frame mounting bracket. Attach the bracket to the back of the bumper with the included longer (2)
8mm x 35mm Hex Bolts, (2) 8mm Lock Washers and (2) 8mm Flat Washers, (Figure 3). Attach the
Bracket to the 8mm Bolt Plate with (1) 8mm Flat Washer, (1) 8mm Lock Washer and (1) 8mm Hex Nut. Do
not fully tighten hardware at this time.
4. Loosen but do not remove the body bolt from the bottom of the frame, (Figures 1 & 5). Select the driver/left
support bracket, (Figure 4). Insert the slotted end of the bracket under the body bolt.
a. On models with tow hooks, slide the bracket between the head of the hex bolt and the large flat washer,
(Figure 5). Do not tighten body bolt at this time.
b. On models without tow hooks, slide the bracket between the steel sleeve on the frame and the head of
the body bolt, (Figures 1 & 4).
5. Line up the lower end of the support bracket with the slot in the frame bracket. Attach the support bracket
to the frame bracket with (1) 8mm x 30mm Hex Bolt, (2) 8mm Flat Washers, (1) 8mm Lock Washer and (1)
8mm Hex Nut, (Figure 4).
6. Repeat Steps 2—5 to install the passenger/right frame and support bracket.
7. Select (1) Tube Mounting Bracket, (Figure 6). Attach the bracket to the end of the Bull Bar with (2) 8mm x
30mm Hex Bolts, (2) 8mm Lock Washers and (2) 8mm Flat Washers. Leave hardware loose at this time.
Repeat this Step to install the passenger side tube bracket.
8. With help, position the Bull Bar with tube brackets up to the outside of the mounting brackets. Use the
included (4) 12-1.75mm x 35mm Hex Bolts, (8) 12mm Flat Washers, (4) 12mm Lock Washers and (4)
12mm Hex Nuts to attach the Bull Bar and tube brackets to the mounting brackets, (Figure 7). Do not
tighten hardware.
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I-Sheet Number 10894 Rev.A
3.5" OVAL BULL BAR
2019 RAM 1500
07/20/18 (DP)
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