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HULL
HOOD
HANDLEBAR
SERVICE POINTS
Handlebar inspection
1. Inspect:
• Handlebar
Bends/cracks/damage → Replace.
Handlebar switch inspection
Refer to "STARTING SYSTEM" in
Chapter 7.
Handlebar assembly installation
1. Install:
• Bands 1
NOTE:
After inserting the QSTS cables, buzzer lead,
handlebar switch lead and throttle cable into
the grommets, tie the end of grommets with
the bands.
2. Install:
• Upper handlebar holder 1
NOTE:
• Align the punch marks a on the handlebar
with the top surface of the handlebar holder.
• The upper handlebar holder should be
installed with the punch mark b facing for-
ward.
CAUTION:
Clearance c should be narrower than
clearance d.
Handlebar holder bolt:
20 N • m (2.0 kgf • m, 14 ft • lb)
LOCTITE 242
Reference clearance:
c: 1.5 mm (0.06 in)
d: 3.5 mm (0.14 in)
8-6
E
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