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Contents
Contents.............................................................................................................................................................2
1.
Introduction................................................................................................................................................4
2.
Parts list......................................................................................................................................................5
3.
Assembly - general guidelines..................................................................................................................11
3.1
Inventory parts..............................................................................................................................................27
3.2
Wind and install transformer T1....................................................................................................................28
3.3
Install IC2 socket............................................................................................................................................36
3.4
Install 100nF (0.1uF, "104") capacitors..........................................................................................................37
3.5
Install all 470nF, "474" capacitors.................................................................................................................38
3.6
Install 47nF, "473" capacitor.........................................................................................................................38
3.7
Install capacitors C25 and C26 from Low Pass Filter kit.................................................................................39
3.8
Install capacitors C27 and C28 from Low Pass Filter kit.................................................................................40
3.9
Install capacitor C30......................................................................................................................................41
3.10
Install capacitors C5 and C8...........................................................................................................................42
3.11
Install 1uF, "105" capacitors C21, and C22....................................................................................................44
3.12
Install 1N5819 diode......................................................................................................................................45
3.13
Install 20MHz crystal XTAL1...........................................................................................................................46
3.14
Install 27MHz crystal XTAL2or TCXO option..................................................................................................48
3.15
Install 500-ohm multi-turn trimmer potentiometer......................................................................................50
3.16
Install 50K multi-turn trimmer potentiometers.............................................................................................51
3.17
Install 470uF capacitors.................................................................................................................................53
3.18
Install 30pF trimmer capacitor C1.................................................................................................................55
3.19
Install MPS751 transistor Q6.........................................................................................................................56
3.20
Install three BS170 transistors.......................................................................................................................57
3.21
Install 2x3-pin in-circuit programming header..............................................................................................58
3.22
Install 2x5 LCD header...................................................................................................................................59
3.23
Install 2x4 UI header......................................................................................................................................60
3.24
Wind and install toroid L4.............................................................................................................................60
3.25
Wind and install toroid L2.............................................................................................................................62
3.26
Wind and install toroids L1 and L3.................................................................................................................64
3.27
Install 2.1mm power connector.....................................................................................................................65
3.28
Install RF output BNC connector....................................................................................................................66
3.29
Install 3.5mm stereo jack connectors............................................................................................................67
3.30
Break apart inner PCBs of display board........................................................................................................68
3.31
Install LCD module.........................................................................................................................................71
3.32
Install 2x5-pin male pin header connector....................................................................................................72
3.33
Install four 11mm nylon spacers....................................................................................................................73
3.34
Install 20K trimmer potentiometer R47.........................................................................................................73
3.35
Install 2x4-pin male header on controls PCB.................................................................................................75
3.36
Install rotary encoder....................................................................................................................................77
3.37
Install tactile switch buttons..........................................................................................................................78
3.38
Install gain control potentiometerR36...........................................................................................................78
3.39
Install 11mm nylon hex spacer......................................................................................................................79
3.40
Fit Controls PCB to main PCB.........................................................................................................................80
3.41
Install microcontroller...................................................................................................................................81
3.42
10uF input capacitor C38...............................................................................................................................81
3.43
Plug together the two boards........................................................................................................................85
3.44
Connections for basic operation....................................................................................................................85
3.45
Notes on fault-finding for the QCX-mini........................................................................................................86
QCX-mini assembly Rev 1.05_Fr
2

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