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Connector Capacity Matrix
Connector Type
Copper Splices
Copper
Copper Lugs
Copper "C" Taps
Industrial
Aluminum Splices
Aluminum Lugs
Aluminum
Aluminum Pin Adapters
Aluminum "H" Taps
Ground Grid Connectors
Grounding
Copper "E" Taps
Copper Tension Splice
Copper
Copper Lugs
Copper "H" Taps
Aluminum Tension Splice
Aluminum Stirrups
Aluminum Lugs
Aluminum
Aluminum Jumper Splice
Overhead
Aluminum "H" Taps
ASCR One Piece Tension Splice
ASCR
ASCR Two Piece Tension Splice
ASCR Stirrups
5/8" Service Entrance Connectors
840 Service Entrance Connectors
ASSEMBLY
Recharge only with the charger
WARNING
specified for the battery. For spe-
cific charging instructions, read the operator's
manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
Always remove battery pack before
WARNING
changing or removing accesso-
ries. Only use accessories specifically recom-
mended for this tool. Others may be hazardous.
An incomplete or faulty crimp could
WARNING
cause a fire. Use tool only with "U"
dies and connectors for which they are rated.
Jaws, dies, and connectors must be used in an
approved combination to achieve a successful
operation. Improper combinations can result in
a faulty crimp. Electric shock, fire, explosion, and
property damage could occur.
Changing the Dies
Inspect dies and connectors before use. Only use prop-
erly matched dies and connectors for the crimping jaws.
Refer to Specifications for die/connector compatibility.
1. Remove the battery pack.
2. Snap the appropriate dies into each side of the
crimping jaws.
3. To remove, press the release button for each side of
the crimping jaws. Pull dies out from crimping jaws.
ONE-KEY™
To learn more about the ONE-KEY functionality for
this tool, please reference the Quick Start guide in-
cluded with this product or go to milwaukeetool.com/
One-Key. To download the ONE-KEY app, visit the
App Store or Google Play from your smart device.
Capacity Range
#8 - 750 MCM
#8 - 750 MCM
#14sol - 500 MCM
#8 - 750 MCM
#8 - 750 MCM
#6 - 750 MCM
#8 - 500 MCM
#8 - 500 MCM
#8 - 500 MCM
#8sol - 500 MCM
1/0 - 500 MCM
#12 - 4/0
#6 - 587.5 MCM
#6 - 500 MCM
#4 - 556.5 MCM
#4 - 556.5 MCM
#8 - 500 MCM
#6 - 587.5
#4 - 556.5 MCM
#6 - 477
#10 - 1/0
1/0 - 4/0
OPERATION
To reduce the risk of explosion,
WARNING
electric shock and property
damage, do not use on live electrical lines.
Tool is NOT insulated. Contact with a live
circuit could result in severe injury or death.
Turn off power before making a crimp.
Keep hands away from crimping jaws
while tool is in use. Fingers could be
crushed.
Always remove battery pack before changing
or removing accessories. Only use accessories
specifically recommended for this tool. Others
may be hazardous.
To reduce the risk of injury, wear safety goggles
or glasses with side shields.
Crimping
Before crimping:
• Inspect the jaws and dies for cracks or other dam-
age. Do not use damaged jaws or dies. Contact a
MILWAUKEE service facility.
• Ensure dies are properly installed.
• Jaws, dies, connectors, and cables must be used in
an APPROVED COMBINATION. Improper combina-
tions can result in a faulty crimp.
• Inspect and discard workpieces with cracks or wear
before use. Materials may crack or shatter.
• Follow connector manufacturers' installation instruc-
tions. Other uses may cause damage to the tool,
accessories, and workpiece.
1. Install the dies.
2. Insert battery pack.
3. Rotate the jaws to the desired angle. Hold tool
securely. Press and hold the trigger.
4. When the cycle is complete the tool will switch
off and the indicator will light. Release the trigger.
Press and hold the reverse trigger to manually
return the crimping jaws.
4
NOTE: After the cycle reaches a certain point, the
crimp may automatically finish, even if the trigger
is released.
LED
Indicator
Definition
Solid Green Tool completed the operation and
reached full crimping pressure.
Solid Red
Tool completed the operation but did NOT
reach full crimping pressure.
Flashing Red Tool did NOT complete the operation.
Flashing
Tool has reached its service interval
Red/Green
(20,000 crimps). Red/Green flashing
will begin after the solid Red or Green
(after Solid
indicator for the operation is displayed.
Green or
MILWAUKEE
recommends that the
Solid Red)
tool be inspected and preventative
maintenance completed. Return tool to
MILWAUKEE service facility.
a
5. Continue crimping according to the connector
manufacturer's instructions. See the "Lug and
Splices" charts for more information.
• For splices, begin crimping in the center, work-
ing outward.
• For lugs, begin crimping near the pad, working
outward.
6. An LED will light the workpiece when the trigger
is pulled.
7. The die identifier is pressed into the connector
during the crimp.
MAINTENANCE
To reduce the risk of injury, always
WARNING
unplug the charger and remove the
battery pack from the charger or tool before
performing any maintenance. Never disassemble
the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good re-
pair by adopting a regular maintenance program. Af-
ter six months to one year, depending on use, return
the tool, battery pack and charger to a MILWAUKEE
service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spin-
dles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical
operation
If the tool does not start or operate at full power with
a fully charged battery pack, clean the contacts on
the battery pack. If the tool still does not work prop-
erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
This device contains a
WARNING
lithium button/coin cell
battery. A new or used battery can
cause severe internal burns and lead
to death in as little as 2 hours if swal-
lowed or enters the body. Always secure the
battery cover. If it does not close securely, stop
using the device, remove the batteries, and keep
it away from children. If you think batteries may
have been swallowed or entered the body, seek
immediate medical attention.
Internal Battery
An internal battery is used to facilitate full ONE-KEY™
functionality.
To replace the battery:
1. Remove the battery pack.
2. Remove the screw holding the battery door.
3. Pull out the battery from the battery board.
4. Insert the new battery (3V CR2032), with the posi-
tive side away from the board.
5. Replace the battery door and screws.
To reduce the risk of personal in-
WARNING
jury and damage, never immerse
your tool, battery pack or charger in liquid or
allow a liquid to flow inside them.
Cleaning
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated
cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use flammable or
combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger
to the nearest service center.
ACCESSORIES
Use only recommended accesso-
WARNING
ries. Others may be hazardous.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
SERVICE - UNITED STATES
1-800-SAWDUST
(1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
www.milwaukeetool.com
or visit
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty
questions.
Email: metproductsupport@milwaukeetool.com
B e c o m e a H e a v y D u t y C l u b M e m b e r a t
www.milwaukeetool.com to receive important
notifications regarding your tool purchases.
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