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Ingersoll Rand CA Serie Mode D'emploi page 22

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5. If the Front Rotor Bearing (17) must be replaced,
support the Front End Plate (14) between two blocks
on the table of an arbor press. Place the blocks as
close to the body of the Rotor as possible and press
the Rotor from the Bearing and End Plate. Remove
the Front End Plate Spacer (15) and Front Seal Cup
(16) from the hub of the Rotor.
6. If the Rear Rotor Bearing (9) must be replaced, use
snap ring pliers to remove the Rear Rotor Bearing
Retainer (11).
7. Using a bearing puller, pull the Rear Rotor Bearing
off the hub of the Rotor.
Disassembly of the Inlet and Throttle
1. Using a 3/4" wrench or six point socket, unscrew and
remove the Inlet Assembly (1).
2. Remove the Inlet Seal (3) and Inlet Screen (2) from
the Inlet.
3. Remove the Throttle Valve Spring Seat (4D), Throttle
Valve Spring (4C) and Throttle Valve (4B) from the
Motor Housing (5).
4. If the Throttle Valve Seat (4A) must be replaced,
insert a hooked tool through the central opening of
the Seat and, catching the underside of the Seat, pull
it from the Housing.
5. If the Throttle Valve Cartridge Case (4) must be
replaced, insert two hooked tools through the central
opening of the Case approximately 180 degrees apart
and, catching the underside of the Case, pull it from
the Housing.
6. Press the Throttle Lever Pin (7) from the Housing and
remove the Throttle Lever (6). Remove the Throttle
Valve Plunger (8).
ASSEMBLY
General Instructions
1. Always press on the inner ring of a ball–type bearing
when installing the bearing on a shaft.
2. Always press on the outer ring of a ball–type bearing
when pressing the bearing into a bearing recess.
3. Whenever grasping a tool or part in a vise, always use
leather–covered or copper–covered vise jaws. Take
extra care not to damage threads or distort housings.
4. Except for bearings, always clean every part and wipe
every part with a thin film of oil before installation.
5. Check every bearing for roughness. If an open bearing
must be cleaned, wash it thoroughly in clean solution
and dry with a clean cloth. Sealed or shielded
bearings should not be cleaned. Work grease into
every open bearing before installation.
6. Apply a film of o–ring lubricant to every O–ring
before installation.
All manuals and user guides at all-guides.com
MAINTENANCE SECTION
7. Unless otherwise noted, always press on the stamped
Assembly of the Throttle and Inlet
1. Insert the Throttle Valve Plunger (8) into the Motor
2. Position the Throttle Lever (6) on the Motor Housing
3. If the Throttle Valve Cartridge Case (4) was removed,
4. If the Throttle Valve Seat (4A) was removed, use a
5. Push the small end of the Throttle Valve Spring (4C)
6. Holding the Housing with the Lever downward, make
7. Push the Inlet Screen (2), closed end leading, into the
8. Thread the Inlet Assembly into the Housing and
Assembly of the Motor
1. If the Rear Rotor Bearing (9) was removed, stand the
2. Install the Rear Rotor Bearing Retainer (11) in the
3. Place the Front End Plate Spacer (15) onto the
22
end of a needle bearing when installing a needle
bearing into a recess.
Housing (5).
and using an arbor press, press the Throttle Lever Pin
(7) into the Housing and Lever. The Lever will retain
the Plunger in the Housing.
lubricate the outside and the throttle stem end of the
Case with o–ring lubricant. Using a wooden dowel,
push the Case, open end trailing, into the Motor
Housing.
5/8" wooden dowel with a flat end to push the Seat
into the Motor Housing.
onto the end of the Throttle Valve (4B) with the short
stem until the Spring snaps into position around the
hub and remains there. Install the dish end of the
Throttle Valve Spring Seat (4D) onto the large end of
the Throttle Valve Spring.
sure the Plunger is out of the way and insert the
assembled Throttle Valve, long stem end leading, into
the housing recess.
bushing of the Inlet Assembly (1). After moistening
the Inlet Seal (3) with O–ring lubricant and being
careful not to nick the Seal on the threads of the Inlet,
install the Seal on the Inlet.
tighten it between 20 and 25 ft–lb (27.1 and 33.9 Nm)
torque.
Rotor (12) upright on the table of an arbor press with
the threaded end downward. Place the threaded rotor
hub into a hole drilled into a flat, smooth block so that
the Rotor rests against the large rotor body. Press the
Rear Rotor Bearing, with the shielded side of the
Bearing against the rear end plate, onto the hub of the
Rotor.
groove on the hub of the Rotor.
threaded hub of the Rotor and install the Front End
Plate (14) around the Spacer, counterbored end
trailing. Press the Front Seal Cup (16), recess end
trailing, onto the Spacer until the trailing end is flush
with the Spacer.

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