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d) Install the lower windshield to all four lower clamps using supplied hardware (Item G) without applying final torque. Adjust the
position of the windshield (For height reference; the center arch edge guard should be the only part in contact with the hood) and
tighten all screws with specified torque indicated below. Ensure that the windshield is perfectly level before tightening. If the
windshield isn't level, windshield functions will be affected. Over tightening clamps to roll bar could cause parts failures.
e) To attach pivot components to upper windshield (Item A), as per step a), find a clean flat area where you can lay down the windshield.
Partially remove the protective film where components (Item H & I) are to be attached and follow drawings below. All screws that
are passing through the windshield will be tightened later in step f). Do not over-tighten the screws that combine the slide
arm with the lower pivot, those 2 parts need to swivel.
Upper pivot
Shoulder
washer M6
Internal lock
washer M6
Button
head
screw
M6 x 18
f)
Install upper pivot cylinder adaptors to clamps as per drawings. Tighten all socket cap screws M6 x 45. (Do not tighten the screws
that hold the clamp to the roll cage. They will be tightened at next step)
2630 - Installation instructions for Polaris Ranger 400 full tilt windshield revision 01
Lower windshield
(step a))
Button head
screw
M6 x 18
Internal lock
washer M6
Shoulder washer M6
Slide arm
Locknut M6
Lower pivot
Shoulder
washer
M6
Internal lock washer M6
screw M6 x 45
Do not over-tighten the screws
that combine the slide arms with
the lower pivots, those parts
need to swivel.
Button head
Max. 5 foot-pounds
Applicable to all
Clamp screws M6 x
(If torque tools are not
available, stop tightening
as soon as both male and
female clamp parts touch
as per picture below.)
Top pivot
cylinder adaptor
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IMPORTANT :
Torque
specification
20
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