TLV TRAP STATION V1 Serie Installation

TRAP STATION
Important
This product connects to TLV QuickTrap series trap units. For the
connection procedure and the installation procedure, see the instruction
manual included with the trap unit, and make sure to work safely.
Safety Considerations
• Read this section carefully before use and be sure to follow the instructions.
• Installation, inspection, maintenance, repairs, disassembly, adjustment and valve opening/closing should be carried
out only by trained maintenance personnel.
• The precautions listed in this manual are designed to ensure safety and prevent equipment damage and personal
injury. For situations that may occur as a result of erroneous handling, three different types of cautionary items are
used to indicate the degree of urgency and the scale of potential damage and danger: DANGER, WARNING and
CAUTION.
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate
to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage
occurring as a result of failure to observe these precautions.
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CAUTION
Install properly and DO NOT use this product outside the recommended operating pressure,
temperature and other specification ranges.
Improper use may result in such hazards as damage to the product or malfunctions that may lead to
serious accidents. Local regulations may restrict the use of this product to below the conditions quoted.
Take measures to prevent people from coming into direct contact with product outlets.
Failure to do so may result in burns or other injury from the discharge of fluids.
When disassembling or removing the product, wait until the internal pressure equals
atmospheric pressure and the surface of the product has cooled to room temperature.
Disassembling or removing the product when it is hot or under pressure may lead to discharge of
fluids, causing burns, other injuries or damage.
Do not use excessive force when connecting threaded pipes to the product.
Over-tightening may cause breakage leading to fluid discharge, which may cause burns or other injury.
Do not stand on or apply body weight to the handwheel.
The handwheel may break, resulting in injury or other accidents.
Do not carry the product by its handwheel
The handwheel may turn causing the balance to shift and the product to be dropped, resulting in
injury or other accidents.
CAUTION
Always wear eye protection and heat-resistant gloves when operating the blowdown/test valve.
Failure to do so may result in burns or other injury.
When operating the blowdown/test valve, stand to the side well clear of the outlet to avoid contact
with internal fluids that will be discharged. Operate the valve slowly and surely, taking care to avoid
the area from which internal fluids are discharged and any fluids deflected off piping or the ground etc.
Failure to do so may result in burns or other injury.
Do not tighten the BD2 valve or the BD2 valve seat in excess of the appropriate tightening torque.
Over-tightening may cause breakage to threaded portions, which may cause burns, other injuries or damage.
Do not excessively loosen the BD2 valve when opening the blowdown/test valve.
The valve stopper pin installed to prevent the BD2 valve from being removed may break and internal pressure
may result in the BD2 valve being blown off, leading to injuries, damage and fluid discharge, causing burns.
Use only under conditions in which no freeze-up will occur.
Freezing may damage the product, reading to fluid discharge, which may cause burns or other
injury.
Use only under conditions in which no water hammer will occur.
The impact of water hammer may damage the product, reading to fluid discharge, which may
cause burns or other injury.
Installation & Operational Consideration
Before installing the product, blow out the piping to remove any piping scraps, dirt, oil and scale.
Failure to do so may lead to early clogging due to an initial heavy load of foreign material in the piping.
Do not remove the product from its box or protective seals until just prior to installation.
CAUTION
Remove any plugs or seals just prior to installation.
The protective covers keep damage causing foreign material out of the product.
Do not use a wire-brush or other hard devices to clean the screen.
Doing so may damage or detach the meshed screen.
: Indicates that there is a possibility of injury or equipment/product damage
V1/V2 Series